• 제목/요약/키워드: Thermal Deformation

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전역-국부 다중 DIC 시스템을 이용한 노치 구조물의 열변형 계측 (Thermal Deformation Measurement of Notched Structure Using Global-local Multi-DIC System)

  • 신서해;도안유엔뷰;구남서
    • 한국항공우주학회지
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    • 제49권8호
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    • pp.617-626
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    • 2021
  • 비행체의 초음속 비행 중 고온 환경에서의 열 거동은 비행체의 열 구조 설계에 중요하다. 본 연구에서는 전역-국부 다중 디지털 이미지 상관기법을 사용하여 노치 구조물의 전 영역의 열변형 및 응력집중 현상에 대해 관찰/분석하였다. 다중 DIC 시스템은 2D DIC 시스템과 3D DIC 시스템으로 구성되었다. 가열 챔버를 이용하여 노치 시편을 가열하였으며 여러 온도에서 다중 DIC 시스템을 사용하여 구조물의 변형 이미지를 촬영하고 분석하였다. 다중 DIC 기법을 사용하여 노치 시편의 전 영역 변형률과 노치 부위의 응력집중 현상을 계측/분석하였으며 ABAQUSTM 프로그램을 이용하여 노치 시편에 대해 유한요소해석을 진행하고 실험결과와 비교 분석하였다. 본 연구를 통해 다중 DIC 시스템의 열변형 계측과 응력 집중 현상의 연구 분석에서의 활용 가능성을 보여주었다.

다종 재료층으로 구성된 적층판의 열변형 거동 연구 (A Study on thermal deformation behavior of laminates composed of different material layers.)

  • 정재한;구남서;박훈철;윤광준
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.54-57
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    • 2000
  • Thermal deformation behavior has been investigated for unsymmetric laminates composed of various kinds of material layers, such as stainless steel, aluminum, carbon/epoxy or glass/epoxy. The thermal deformations of unsymmetric laminates were predicted using the classical lamination theory and compared with those obtained from experimental measurement. In the case of unsymmetric laminate composed of stainless steel and aluminum layer, the experimental results were agreed well with the values predicted. But in the case of unsymmetric laminate composed of fiber composite layers, there was a considerable difference of thermal deformation between the prediction and experimental measurement, which may be from the change of material properties of fiber composite layers for temperature variation.

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Influence of Thermal Aging in Change of Crosslink Density and Deformation of Natural Rubber Vulcanizates

  • 최성신
    • Bulletin of the Korean Chemical Society
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    • 제21권6호
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    • pp.628-634
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    • 2000
  • Crosslink is the most important chemistry in a rubber vulcanizate. Degree and type of crosslinks of the vulcanizate determine its physical properties. Change of crosslink density and deformation of a rubber vulcanizate by thermal aging were studied using natural rubber (NR) vulcanizates with various cure systems (conventional, semi-EV, and EV) and different cure times (under-, optimum-, and overture). All the NR vulcanizates were deformed by the thermal aging at 60-100 $^{\circ}C.$ The higher the aging temperature is, the more degree of the deformation is. The undercured NR vulcanizates after the thermal aging were deformed more than the optimumand overcured ones. The NR vulcanizates with the EV cure system were less deformed than those with the conventional and semi-EV cure systems. The deformation of the NR vulcanizates was found to be due to change of the crosslink density of the vulcanizates. The crosslink densities of all the vulcanizates after the extraction of organic materials were also changed by the thermal ging. The sources to change the crosslink densities of the vulcanizates by the thermal aging were found to be dissociation of the existing sulfur crosslink and the formation of new crosslinks by free sulfur, reaction products of curing agents, and pendent sulfide groups.

Fe-Mn 합금에서 열적 ${\varepsilon}$ 마르텐사이트와 변형유기 ${\varepsilon}$ 마르텐사이트 부피분율에 대한 진동감쇠능의 의존성 (Dependence of Damping Capacity on Volume Fractions of Thermal and Deformation-induced ${\varepsilon}$ Martensites in an Fe-Mn Alloy)

  • 전중환;홍권표;최종술
    • 열처리공학회지
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    • 제15권6호
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    • pp.272-278
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    • 2002
  • The changes in damping capacity with volume fractions of thermal and deformation-induced ${\varepsilon}$ martensites were compared and analyzed in an Fe-23%-Mn alloy. The volume fraction of thermal ${\varepsilon}$ martensite increased with decreasing cooling temperature, whereas that of deformation-induced ${\varepsilon}$ martensite increased steeply up to 10%- of cold rolling and nearly saturated in further cold rolling. In the case of thermal ${\varepsilon}$ martensite, the damping capacity increased linearly with the increase in ${\varepsilon}$ martensite content. For the deformation-induced ${\varepsilon}$ martensite, however, the damping capacity increased continuously up to 70%- of ${\varepsilon}$ martensite, over which it decreased suddenly. TEM microstructures showed that the deterioration of damping capacity above 70%- of deformation-induced ${\varepsilon}$ martensite is ascribed to the introduction of perfect dislocations, which play a important role in inhibiting the movement of damping sources such as stacking fault boundaries inside ${\varepsilon}$ martensite, ${\varepsilon}$ martensite variant boundaries and ${\gamma}/{\varepsilon}$ interfaces.

소성변형 밀 마멸에 대한 열간 단조 금형의 수명 평가 (Life Estimation of Hot Forging Die by Plastic Deformation and Wear)

  • 이현철;김병민;김광호
    • 한국정밀공학회지
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    • 제20권2호
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    • pp.66-75
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    • 2003
  • This paper describes about the estimation method of die lift by wear and plastic deformation in hot forging process. The thermal load and the thermal softening are happened by the high temperature in hot forging process. Tool lift decreases considerably due to the softening of the surface layer of a tool caused by high thermal load and long contact time between tool and billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. Above all, the main factors which affects die accuracy and tool lift are wear and the plastic deformation of a die. The new developed technique for predicting tool life applied to estimate the production quantity for a spindle component and these techniques assist to improve the tool life in hot forging process.

3-D 점탄성 모델을 이용한 복합재 성형후 잔류변형해석 및 몰드 효과 연구 (Residual Deformation Analysis of Composite by 3-D Viscoelastic Model Considering Mold Effect)

  • 이홍준;김위대
    • Composites Research
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    • 제34권6호
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    • pp.426-433
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    • 2021
  • 탄소 섬유 강화 복합재료는 오토클레이브 공정 시 발생하는 잔류응력이 발생하고, 스프링 인, 뒤틀림과 같은 열변형으로 인해 치수 결함이 발생한다. 열변형의 주요원인은 제품의 형상, 수지의 화학 수축과 열팽창, 몰드의 재질과 표면 상태에 따른 몰드 효과 등 다양한 요인에 의해 발생한다. 본 연구는 열변형을 예측하기 위해 점탄성 모델 해석 기법을 평판 모델에 적용하여 열변형의 주요 원인인 수지의 화학 수축과 열팽창의 영향을 분석했고, 몰드 유무에 따른 3-D 점탄성 모델의 해석 기법을 검증했다. 검증된 3-D 점탄성 모델의 해석 기법을 이용하여 L-형상의 몰드 효과를 분석한 결과, 동일한 재질의 몰드를 사용했더라도 표면 상태에 따라 잔류 변형이 다르게 나타났다.

디스크 브레이크에서 마찰열과 패드에 작용하는 융합 접촉거동에 관한 연구 (A Study on Convergence Contact Behavior of Friction Heat and Pad on Disk Brake)

  • 한승철;이봉구
    • 한국융합학회논문지
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    • 제9권1호
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    • pp.283-289
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    • 2018
  • 자동차 디스크 브레이크시스템에서는 열유속 및 열변형 등과 같은 이유로 마찰열이 균일하게 분산되지 않는다. 마찰열에 의한 열탄성 변형이 접촉압력 분포에 영향을 미치게 되고, 접촉하중이 디스크 브레이크 표면상의 작은 영역에 집중되어 열탄성 불안정성을 초래 할 수 있다. 본 연구에서는 실험적 계산식과 Kao 제안한 디스크와 패드의 접촉압력에 대한 해석방법을 참고로 하여 3차원 축대칭 모델을 통하여 실제로 제동 시 발생되는 디스크와 패드의 접촉을 고려한 온도해석 및 열변형 해석을 하였다. ANSYS를 사용하여 디스크와 패드의 접촉면에서 발생하는 열탄성 불안전성 문제를 열하중과 기계적 하중으로 동시에 고려하여 해석하였다. 디스크와 패드가 직접 접촉하는 3차원 축대칭 모델을 구성하여 디스크의 마찰면 온도, 열변형, 접촉 열응력을 관찰함으로써 디스크에서 일어나는 열적 거동을 보다 정확하게 관찰하였다.

복합재료와 압전재료로 구성된 곡면형 작동기의 열변형 및 잔류응력 해석 (Thermal Deformation and Residual Stress Analysis of Lightweight Piezo-composite Curved Actuator)

  • 정재한;박기훈;박훈철;윤광준
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.126-129
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    • 2001
  • LIPCA (LIghtweight Piezo-composite Curved Actuator) is an actuator device which is lighter than other conventional piezoelectric ceramic type actuator. LIPCA is composed of a piezoelectric ceramic layer and fiber reinforced light composite layers, typically a PZT ceramic layer is sandwiched by a top fiber layer with low CTE (coefficient of thermal expansion) and base layers with high CTE. LIPCA has curved shape like a typical THUNDER (thin-layer composite unimorph feroelectric driver and sensor), but it is lighter an than THUNDER. Since the curved shape of LIPCA is from the thermal deformation during the manufacturing process of unsymmetrically laminated lay-up structure, an analysis for the thermal deformation and residual stresses induced during the manufacturing process is very important for an optimal design to increase the performance of LIPCA. To investigate the thermal deformation behavior and the induced residual stresses of LIPCA at room temperature, the curvatures of LIPCA were measured and compared with those predicted from the analysis using the classical lamination theory. A methodology is being studied to find an optimal stacking sequence and geometry of LIPCA to have larger specific actuating displacement and higher force. The residual stresses induced during the cooling process of the piezo-composite actuators have been calculated. A lay-up geometry for the PZT ceramic layer to have compression stress in the geometrical principal direction has been designed.

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광열변위법의 변형각을 이용한 열확산계수 측정 (Measurement of Thermal Diffusivity Using Deformation Angle Based on the Photothermal Displacement Method)

  • 전필수;이광재;유재석;박영무;이종화
    • 대한기계학회논문집B
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    • 제26권2호
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    • pp.302-309
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    • 2002
  • A new method of measuring the thermal diffusivity of solid material at room temperature using photothermal displacement is proposed. The influence of the parameters, such as radius and modulation frequency of the pump beam and the sample thickness, was studied. In previous works, thermal diffusivity was determined by the deformation angle and phase angle as the relative position between the heating and probe beams. In this study, however, we proposed the new analysis method based on the real part of deformation angle as the relative position between two beams. From the zero-crossing position of real part of deformation angle with respect to the pump beam, the thermal diffusivity of the materials can be obtained. The experimental values for different samples obtained by applying the new method are in good agreement with the literature values.

VES-LMC의 열 변형을 고려한 자기수축 (Autogenous Shrinkage of VES-LMC considering Thermal Deformation)

  • 최판길;이진범;최승식;윤경구
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 추계 학술발표회 제17권2호
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    • pp.781-784
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    • 2005
  • Concrete structures often present volumetrical changes particularly due to thermal and moisture related shrinkages. Volumetric instability is detrimental to the performance and durability of concrete structures because structural elements are usually restrained. These restrained shrinkages develope tensile stresses which often results in cracking in combination with the low fracture resistance of concrete. Early-age defects in high-performance concrete due to thermal and autogenous deformation shorten the life cycle of concrete structures. Thus, it is necessary to examine the behavior .of early-age concrete at the stages of design and construction. The purpose of this study was to propose a shrinkage models of VES-LMC (very-early strength latex-modified concrete) at early-age considering thermal deformation and autogenous shrinkage.

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