• 제목/요약/키워드: Thermal Cyclic Fatigue

검색결과 49건 처리시간 0.029초

증기터빈 강제냉각 장치의 설계 및 적용 (Design and Application of Forced Cooling System in Steam Turbine)

  • 김효진;류승우;강용호
    • 한국정밀공학회지
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    • 제15권9호
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    • pp.25-32
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    • 1998
  • The forced cooling system is designed to shorten the overhaul time of steam turbine, which is important in view of economic concern of utility companies, Forced cooling of the hot turbine is achieved by suction of air flow into the turbine after the turbine shuts down. The heat transfer process by suction of air flow can cause thermal stress due to the thermal gradients. In this paper, the analysis of heat transfer is performed to calculate the air flow rate. Based on the prediction of cyclic fatigue damage and the experience, the cooling equipment is designed for shortening the cooling time of steam turbine.

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반복하중을 받는 압전 복합재료 작동기의 피로 특성 (Degradation Prediction of Piezo-Composite Actuator under Cyclic Electric Field)

  • 헤리세티아완;구남서;윤광준
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.286-289
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    • 2004
  • This paper presents the fatigue characteristics of LIPCA (LIghtweight Piezo-Composite Actuator) device system. The LIPCA device system is composed of a piezoelectric ceramic layer and fiber reinforced lightweight composite layers. Typically a PZT ceramic layer is sandwiched by a top fiber layer with low CTE (coefficient of thermal expansion) and base layers with high CTE. The advantages of the LIPCA design are weight reduction by using the lightweight fiber reinforced plastic layers without compromising the generation of high force and large displacement and design flexibility by selecting the fiber direction and the size of prepreg layers. To predict the degradation of actuation performance of LIPCA due to fatigue, the cyclic electric loading tests using PZT specimens were performed and the strain for a given excitation voltage was measured during the test. The results from the PZT fatigue test were implemented into CLPT (Classical Laminated Plate Theory) model to predict the degradation of LIPCA's actuation displacement. The fatigue characteristic of PZT was measured using a test system composed of a supporting jig, a high voltage power supplier, data acquisition board, PC, and evaluated.

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전자빔을 이용한 물리기상증착법으로 제조된 열차폐용 4 mol% YSZ 코팅의 내열특성 (Thermal Durability of 4YSZ Thermal Barrier Coating Deposited by Electron Beam PVD)

  • 박찬영;양영환;김성원;이성민;김형태;임대순;장병국;오윤석
    • 한국분말재료학회지
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    • 제20권6호
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    • pp.460-466
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    • 2013
  • 4 mol% Yttria-stabilized zirconia (4YSZ) coatings with $200{\mu}m$ thick are fabricated by Electron Beam Physical Vapor Deposition (EB-PVD) for thermal barrier coating (TBC). $150{\mu}m$ of NiCrAlY based bond coat is prepared by conventional APS (Air Plasma Spray) method on the NiCrCoAl alloy substrate before deposition of top coating. 4 mol% YSZ top coating shows typical tetragonal phase and columnar structure due to vapor phase deposition process. The adhesion strength of coating is measured about 40 MPa. There is no delamination or cracking of coatings after thermal cyclic fatigue and shock test at $850^{\circ}C$.

주조 스테인리스강 CF8M의 43$0^{\circ}C$ 열화거동에 관한 연구 (II) -저사이클 피로특성 평가- (A Study on the 43$0^{\circ}C$ Degradation Behavior of Cast Stainless Steel(CF8M)(II)-Evaluation of Low Cycle Fatigue Characteristics-)

  • 권재도;우승완;박중철;이용선;박윤원
    • 대한기계학회논문집A
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    • 제24권9호
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    • pp.2183-2190
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    • 2000
  • A thermal aging is observed in a primary reactor cooling system(RCS) made of a casting stainless steel when the RCS is exposed for long period at the reactor operating temperature, 290~3300C An investigation of effects of thermal aging on a low cycle fatigue characteristics included a stress variations caused by a reactor operation and trip, is required. The purpose of the present investigation is to find an effect of a thermal aging of the CF8M on a low cycle fatigue life. The specimen of CF8M are prepared by an artificially accelerated aging technique holding 300 and 1800hr at 4300C respectively. The low cycle fatigue tests for the virgin and two aged specimens are performed at the room temperature for various strain amplitudes($\varepsilon$ta), 0.3, 0.5, 0.8, 1.0, 1.2 and 1.5% strain. Through the experiment, it is found that the fatigue life is rapidly reduced with an creasing of the aging time. The experimental fatigue life estimation formulas between the virgin and two aged specimen are obtained and are proposed to a analysis purpose.

터빈 디스크용 스테인리스강의 고온 인장 및 저주기 피로 물성 측정 (Evaluation of high temperature tensile behavior and LCF properties of stainless steel for turbine disks)

  • 임형대;박철규;이광주;임성한;김춘택
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.334-337
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    • 2007
  • Austenitic stainless steel is used as high temperature components such as gas turbine blade and disk because of its good thermal resistance. In the present investigation, tensile and low cycle fatigue(LCF) behavior of stainless steel for turbine disks was studied at wide temperature range $20^{\circ}C\;{\sim}\;750^{\circ}C$. In the tensile tests, it was shown that elastic modulus, yield strength, ultimate tensile strength decreased when temperature increased. The effect on fatigue failure of the parameters such as plastic strain amplitude, stress amplitude and plastic strain energy density was also investigated. Coffin-Manson and Morrow models were used to adjust experimental data and predict the fatigue life behavior at different mean strain values during cyclic loading of high temperature components.

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멤브레인 방식 LNG탱크의 피로강도 평가법에 관한 연구 (I) (A Study on the Evaluation Method of Fatigue Strength of Membrane Type LNG Tank(I))

  • 김종호
    • Journal of Advanced Marine Engineering and Technology
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    • 제21권1호
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    • pp.49-58
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    • 1997
  • The membrane type LNG tank is non self-supporting tank which consists of both primary and secondary membrane supported through the insulation boxes by the adjacent hull struc¬ture. Although the membranes are not structural member. They are subject to periodical cyclic loads due to the thermal expansion and other expansions or contraction of membrane. At the design stage of the tank, an analytical and experimental approach on the fatigue strengths of membrane and its welds is necessary in order to assist the designer and the inpector. In this study the evaluation method of fatigue strength of membrane type LNG tank is pre¬sented with FEM analysis and fatigue test of lap welds and it contains the following:1) The fatigue tests and preparation of design S - N curve for lap welds 2) FEM analysis of test specimens 3) Estimation of cumulative damage factor of lap welds 4) Guideline for inspection of lap welds of membrane type LNG tank As the results of analytical and experimental approaches in this study, the evaluation method of fatigue strengths of membrane type LNG tank is proposed, which is expected to be useful for design and inspection of membrane type LNG tank.

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Ti-Ni 형상기억합금의 열피로열화 거동 (Thermal Fatigue Degradation Behavior of Ni-Ti Shape Memory Alloy)

  • 박영철;조용배;오세욱
    • 대한기계학회논문집
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    • 제18권11호
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    • pp.2913-2921
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    • 1994
  • In SMA(shape memory alloy), the degradation by fatigue is one of the most important problems to be overcome, when SMA is used for robot-actuator material. The actuator is operated repeatitively for long time and its repeating operation develops the fatigue degradation of SMA. The fatigue degradation changes the transformation temperature and deformation behavior and results in inaccurate operation control of robot. Accordingly, the changing behavior of transformation temperature and deformation which results from repeating operation is to be investigated in advance and the scheme to resolve those problems have to be made for the design of actuator. In this study, the fatigue tests were carried out on SMA specimens prepared to have different condition of aging time and pre-strain with the direct-current heating-cooling method, which was a general method of operation in robot actuators. The behavior of transformation temperature and deformation were examined and analyzed in each specimen and the study was performed to establish the optimistic manufacturing condition of SMA against the fatigue degradation.

선체 용접부의 균열진전 및 피로수명예측에 관한 연구(II) (A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure (II))

  • 김경수;심천식;권영빈;고희승;기혁근
    • 대한조선학회논문집
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    • 제45권6호
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    • pp.679-687
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    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of crack initiation and propagation stages. For a welding member in ship structure, the fatigue crack propagation life is more important than the fatigue crack initiation life. To calculate precisely the fatigue crack propagation life at the critical welding location, the knowledge of the residual stress sensitivity on the fatigue strength is necessary. In this study, thermo elastic-plastic analysis was conducted in order to examine the effect of residual stress on the fatigue crack propagation life. Also the fatigue crack propagation lives considering residual stress were calculated using fatigue crack growth code, AFGROW, on the basis of fracture mechanics. AFGROW is widely used for fatigue crack growth predictions under constant and variable amplitude loading. The reliability of AFGROW on the fatigue of ship structure was confirmed by the comparison of the estimated results with the fatigue propagation test results.

열-기계적 피로하중을 받는 균열시편 제작시간 단축에 관한 연구 (A Study on the Thermo-Mechanical Fatigue Loading for Time Reduction in Fabricating an Artificial Cracked Specimen)

  • 이규범;최주호;안대환;이보영
    • 한국전산구조공학회논문집
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    • 제21권1호
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    • pp.35-42
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    • 2008
  • 원자력발전소에서는 열교환 파이프에서 발생하는 열피로 균열을 비파괴 탐상장비를 이용하여 조기에 발견하는 것이 안전을 위해 매우 필요하며, 따라서 이를 모사한 인공균열시편 제작에 많은 노력을 기울이고 있다. 그러나 이러한 균열은 일반 기계가공으로 제작하는 것이 불가능하여 실제 조건과 유사한 열 반복하중 하에서 제작될 수밖에 없는데, 이를 위해 많은 시간이 소요된다. 본 연구에서는 크랙성장 시뮬레이션 기법을 이용하여 이러한 균열 제작시간을 단축하기 위한 최적의 열하중 조건을 찾고자 하였다. 이를 위해 임의조건에서 시뮬레이션 및 열피로균열 발생 기초실험을 수행하여 균열 초기수명과 진전수명을 검증하였고, 이를 바탕으로 다양한 가열 및 냉각시간을 시뮬레이션 함으로써 제작시간을 최소화하는 열하중 조건을 구하였다. 시뮬레이션에서는 응력해석을 위해 상용 소프트웨어 ANSYS를 초기균열수명 계산을 위해 수치계산용 소프트웨어 ZENCRACK을 이용하여 코딩을 균열진전수명 평가를 위해 ZENCRACK 소프트웨어를 이용하였다. 그 결과 1mm 균열 제작에 소요되는 시간은 초기의 418시간에서 319시간으로 24% 단축되는 것으로 예측되었다.

마찰면의 압력 분포를 고려한 제동디스크의 열응력 해석 (Thermal Stress Analysis for a Brake Disk considering Pressure Distribution at a Frictional Surface)

  • 이영민;박재실;석창성;이찬우;김재훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.842-846
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    • 2005
  • A brake disk and a pad are important parts that affect the braking stability of a railway vehicle. Especially, because a brake disk stops the vehicle using conversion of the kinetic energy to frictional energy, thermal fatigue cracks are generated by the cyclic thermal load, as frictional heat, on a frictional surface and these cracks cause the fracture of a brake disk. Therefore, many researches for the thermal stress must be performed to improve the efficiency of brake disk and ensure the braking stability. In this study, we performed the thermal stress analysis for a ventilated brake disk with 3-D analysis model. For that, we simplified the shape of a ventilated hole to minimize problems that could be occurred in analysis process. Thermal stress analysis was performed in case that pressure distributions on a frictional surface is constant and is not. To determine pressure distributions of irregular case, pressure distribution analysis for a frictional surface was carried out. Finally using the results that were obtained through pressure distribution analysis, we carried out thermal stress analysis of each case and investigated the results of thermal stress analysis.

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