• Title/Summary/Keyword: Thermal Cycle test

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Study on Tensile Fatigue Behavior of Thermal Butt Fusion in Safety Class III High-Density Polyethylene Buried Piping in Nuclear Power Plants (원전 안전 3 등급 고밀도 폴리에틸렌 매설 배관 맞대기 열 융착부의 인장 피로특성 평가)

  • Kim, Jong Sung;Lee, Young Ju;Oh, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.11-17
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    • 2015
  • High-density polyethylene (HDPE) piping, which has recently been applied to safety class III piping in nuclear power plants, can be butt-joined through the thermal fusion process, which heats two fused surfaces and then subject to axial pressure. The thermal fusion process generates bead shapes on the butt fusion. The stress concentrations caused by the bead shapes may reduce the fatigue lifetime. Thus, investigating the effect of the thermal butt fusion beads on fatigue behavior is necessary. This study examined the fatigue behavior of thermal butt fusion via a tensile fatigue test under stress-controlled conditions using finite element elastic stress analysis. Based on the results, the presence of thermal butt fusion beads was confirmed to reduce the fatigue lifetime in the low-cycle fatigue region while having a negligible effect in the medium- and high-cycle fatigue regions.

A Proposal on Evaluation Method of Neutron Absorption Performance to Substitute Conventional Neutron Attenuation Test

  • Kim, Jae Hyun;Kim, Song Hyun;Shin, Chang Ho;Choe, Jung Hun;Cho, In-Hak;Park, Hwan Seo;Park, Hyun Seo;Kim, Jung Ho;Kim, Yoon Ho
    • Journal of Radiation Protection and Research
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    • v.41 no.4
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    • pp.384-388
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    • 2016
  • Background: For a verification of newly-developed neutron absorbers, one of guidelines on the qualification and acceptance of neutron absorbers is the neutron attenuation test. However, this approach can cause a problem for the qualifications that it cannot distinguish how the neutron attenuates from materials. Materials and Methods: In this study, an estimation method of neutron absorption performances for materials is proposed to detect both direct penetration and back-scattering neutrons. For the verification of the proposed method, MCNP simulations with the experimental system designed in this study were pursued using the polyethylene, iron, normal glass and the vitrified form. Results and Discussion: The results show that it can easily test neutron absorption ability using single absorber model. Also, from simulation results of single absorber and double absorbers model, it is verified that the proposed method can evaluate not only the direct thermal neutrons passing through materials, but also the scattered neutrons reflected to the materials. Therefore, the neutron absorption performances can be accurately estimated using the proposed method comparing with the conventional neutron attenuation test. Conclusion: It is expected that the proposed method can contribute to increase the reliability of the performance of neutron absorbers.

Study on the Analysis of Failure Cause and Determination of Life Test Mode of Capsule (축열조 캡슐 고장원인 분석과 수명시험 모드 결정에 관한 연구)

  • Kang, Bosik;Lee, Yongbum;Jung, Dongsoo;Lee, Chungsung
    • Journal of Applied Reliability
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    • v.18 no.3
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    • pp.260-270
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    • 2018
  • Purpose: The purpose of this study is to evaluate the life of the capsule, which is a core part of the heat storage cooling system. This paper will develop a life test mode that can reproduce environment conditions through the analysis of capsule shrinkage and expansion characteristics. Methods: In order to determine the life test mode of the capsule, this paper analyzed the case of field failures and analyzed the deformation characteristics according to the pressure fluctuation of the capsule. The method to find out whether the field failure and deformation analysis results are consistent is the testing with the construction of the repetition pressure test equipment and the thermal cycle test to reproduce the freezing and thawing characteristics. Results: In this study, failure mode analysis and analysis of freezing and thawing characteristics regarding to the capsule positions were completed. Based on this test & analysis results, this paper have been able to determine the main parameters for determining the life test mode, the freezing and thawing time. Conclusion: Determining the lifetime mode of the capsule can be used to improve the life and performance of the thermal storage system.

Leakage Analysis of the Exhaust Gas for the Engine Exhaust Manifold (엔진 배기매니폴드의 배기가스 누설 해석)

  • Choi, Bok-Lok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.160-165
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    • 2007
  • Exhaust manifold is generally subjected to thermal cycle loadings ; at hot condition, large compressive plastic deformations are generated, and at cold condition, tensile stresses are remained in highly deformed critical zones. These phenomena originate from that thermal expansions of the runners are restricted by inlet flange connected to the cylinder head, because the former is less stiff than the latter and, the temperature of the inlet flange is lower than that of the runners. Therefore, due to the repetitions of thermal deformation, leakage problems could be occur between inlet flange and cylinder head. In this study, we obtained pressure distributions along gasket bead lines from the finite element analysis and compared to the test results. It shows a good agreement between numerical and experimental results.

Evaluation of Defects of Thermal Barrier Coatings by Thermal Shock Test Using Eddy Current Testing (열차폐 코팅층의 고온 열충격 시험후 ECT를 이용한 결함 평가)

  • Heo, Tae-Hoon;Cho, Youn-Ho;Lee, Joon-Hyun;Oh, Jeong-Seok;Lee, Koo-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.450-457
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    • 2009
  • Periodical thermal shock can introduce defects in thermal barrier coating made by layers of CoNiCrAlY bond coating(BC) and $ZrO_2-8wt%Y_2O_3$ ceramic top coating(TC) on Inconel-738 substrate using plasma spraying. Thermal shock test is performed by severe condition that is to heat until $1000^{\circ}C$ and cool until $20^{\circ}C$. As the number of cycle is increased, the fatigue by thermal shock is also increased. After test, the micro-structures and mechanical characteristics of thermal barrier coating were investigated by SEM, XRD. The TGO layer of $Al_2O_3$ is formed between BC and TC by periodical thermal shock test, and its change in thickness is inspected by eddy current test(ECT). By ECT test, it is shown that TGO and micro-crack can be detected and it is possible to predict the life of thermal barrier coating.

Measurement Methods of Latent Heat for PCM with Low Melting Temperature in Closed Tube

  • Hong Hiki;Kang Chaedong;Peck Jong Hyeon
    • International Journal of Air-Conditioning and Refrigeration
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    • v.12 no.4
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    • pp.206-213
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    • 2004
  • Cycle test for developed phase change material (PCM) is necessary in order to assess the variation of latent heat, which decreases with time by deterioration. T-history method and measurement using heat-flux meter are appropriate for the cycle test in a tube filled with PCM because they do not need an extraction of sample in measuring heat of fusion. In the present study, these methods were applied to a PCM having a melting point below a room temperature, different to the past studies for PCMs melting above a room temperature. As a result of experiment using pure water as specimen, we can obtained rea-sonable values for heat of fusion.

Investigation on Adhesive Properties depending on the Environmental Variation of the Steel Plate Adhesive Strengthening Method by the Epoxy Resin (에폭시 수지 접착 강판보강공법의 환경 변화에 따른 부착 특성 검토)

  • Han, Cheon-Goo;Byun, Hang-Yong;Park, Yong-Kyu
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.3
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    • pp.107-113
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    • 2007
  • This study is to investigate adhesive properties depending on the temperature, humidity, and freeze-thraw of the Steel plate adhesive strengthening method by the epoxy resin. The results are summarized as following. For the temperature variation, the debonding failure appear only after 1 cycle of temperature varoation because the coefficient of thermal expansion of the epoxy resin is comparatively large, and the bonding strength is decreased. The deformation properties and ultrasonic pulse velocity on each materials are similar until 4 cycles on the dry and moisture test. As the freeze-thraw test, the epoxy resin is degraded easily subjected to freeze-thaw cycle, comparatively easy, so the debonding failure may occur in short term because of the freeze-thaw repeatition.p

Thermal Characteristics of Samarium-based Composite Cathode ($Sm_{0.5}Sr_{0.5}CoO_{3-\delta}/ Sm_{0.2}Ce_{0.8}O_{1.9}$) for Intermediate Temperature-operating Solid Oxide Fuel Cell (고체산화물 연료전지의 Samarium Oxide 혼합 공기극에 대한 열특성 분석)

  • Baek, Seung-Wook;Bae, Joong-Myeon
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2021-2025
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    • 2007
  • Performance of single cell at solid oxide fuel cell (SOFC) system is largely affected by electrocatalytic and thermal properties of cathode. Samarium-based perovskite oxide material is recently recognized as promising cathode material for intermediate temperature-operating SOFC due to its high electrocatalytic property. Perovskite structured $Sm_{0.5}Sr_{0.5}CoO_{3-\delta}$ and its composite material, $Sm_{0.5}Sr_{0.5}CoO_{3-\delta}/Sm_{0.2}Ce_{0.8}O_{1.9}$ were investigated in terms of area specific resistance (ASR), thermal expansion coefficient (TEC), thermal cycling and long term performance. $Sm_{0.2}Ce_{0.8}O_{1.9}$ was used as electrolyte material. Electrochemical ac impedance spectroscopy (EIS) and dilatometer were used to measure the cathodic properties. Composite cathode ($Sm_{0.5}Sr_{0.5}CoO_{3-\delta}$: $Sm_{0.2}Ce_{0.8}O_{1.9}$ = 6:4) showed a good ASR of 0.13${\Omega}$ $cm^2$ at 650$^{\circ}C$ and its TEC value was 12.3${\times}$10-6/K at 600$^{\circ}C$ which is similar to the value of ceria-based electrolyte of 11.9${\times}$10-6/K. Performance of composite cathode was maintained with no degradation even after 13 times thermal cycle test.

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Effect of Cyclic Moisture Content Changes on Shrinkage and Thermal Conductivity in Domestic Quercus acutissima Carr. and Larix Kaempferi Carr. (국내산 상수리나무와 일본 잎갈나무의 수축율과 열전도율에 대한 주기적인 함수율 변화의 영향)

  • Mun, Sung-Hee;Cha, Jae-Kyung
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.4
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    • pp.41-50
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    • 2002
  • Small clear specimens of Quercus acutissima Carr. and Larix caempferi Carr. were used to measure shrinkage and thermal conductivity for the reasonable and effective use. All samples were conditioned to 18, 12, 5% moisture contents in a humidity chamber of 86, 66, 20% relative humidity(RH), respectively and room temperature(23℃) All specimens were conducted on the shrinkage and thermal conductivity test at each MCs. These processes(cycle) were repeated three times. The radial and tangential shrinkages of Quercus acutissima Carr. and Larix caempferi Carr. decreased at each level of MCs, with the increasing cycles. The radial and tangential shrinkages increased as the specific gravity(on oven-dry weight and volume basis) increased. Thermal conductivities of the radial and tangential direction of Quercus acutissima Carr. and Larix caempferi Carr. increased at each levels of MCs, with increasing cycles. Good correlations were obtained between shrinkages and thermal conductivities of radial and tangential direction, and specific gravity (on oven-dry weight and oven-dry volume basis) and MC.

Thermal Structural Analysis of the Engine Turbocharger under the Transient Temperature History Corresponding to the Motoring Fatigue Test (모터링 내구시험을 상사한 비정상 온도이력을 받고 있는 엔진 터보차져의 열적 거동해석)

  • Choi, Bok-Lok;Bang, In-Wan;Chang, Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.6
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    • pp.126-132
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    • 2011
  • Fatigue cracks of the turbocharger are often observed for high performance engines under thermal shock tests. Maximum exhaust gas temperature of recently developed gasoline engines could reach approximately $950^{\circ}C$. It's very important to estimate transient temperature histories during thermal shock cycles to predict the stress and the fatigue life of the turbocharger. With these temperature profiles, temperature-dependent material properties and boundary conditions, we could identify critical locations by the application of finite element simulation technologies. In this paper, we applied the reliable analysis approach to the actual turbocharger to predict the weak locations due to the repetitions of plastic strains and compared the results with the crack locations under physical engine test.