• Title/Summary/Keyword: Thermal Crack

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Contour Integral Method for Crack Detection

  • Kim, Woo-Jae;Kim, No-Nyu;Yang, Seung-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.6
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    • pp.665-670
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    • 2011
  • In this paper, a new approach to detect surface cracks from a noisy thermal image in the infrared thermography is presented using an holomorphic characteristic of temperature field in a thin plate under steady-state thermal condition. The holomorphic function for 2-D heat flow field in the plate was derived from Cauchy Riemann conditions to define a contour integral that varies according to the existence and strength of a singularity in the domain of integration. The contour integral at each point of thermal image eliminated the temperature variation due to heat conduction and suppressed the noise, so that its image emphasized and highlighted the singularity such as crack. This feature of holomorphic function was also investigated numerically using a simple thermal field in the thin plate satisfying the Laplace equation. The simulation results showed that the integral image selected and detected the crack embedded artificially in the plate very well in a noisy environment.

Thermal Crack Control Using Optimized Steps of Concrete Placement in Massive Concrete Foundation (대형 기초 콘크리트의 분할타설 방법을 고려한 수화열에 의한 온도균열 제어 대책)

  • 김동규;조선규;김은겸
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1169-1174
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    • 2000
  • Since the cement-water reaction in exothermic by nature, the temperature rise within a large concrete mass. Significant tensile stresses may develop from the volume change associated with the increase and decrease of the temperature with the mass concrete. There thermal stresses will cause temperature-related cracking in mass concrete structure. These typical type of mass concrete include mat foundation, bridge piers, thick wall, box type walls, tunnel linings, etc. Crack control methods can be considered at such stages as designing, selecting the materials, and detailing the construction method. Temperature and analysis was performed by taking into consideration of the cement type and content, boundary and environment conditions including the variations of atmospheric temperature and wind velocity. This is paper, the effect of separate placement of thermal crack control footing was analysed by a three dimensional finite element method. As a result, using this method, thermal crack control can be easily performed for structures such as mat structures.

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Prediction of crack propagation path in IC package by BEM (경계요소법에 의한 반도체 패키지의 균열진전경로 예측)

  • Song, Chun-Ho;Chung, Nam-Yong
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.286-291
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    • 2001
  • Applications of bonded dissimilar materials such as IC package, ceramic/metal and resin/metal bonded joints, are very increasing in various industry fields. It is very important to analyze the thermal stress and stress singularity at interface edges in bonded joints of dissimilar materials. In orer to understand the package crack emanating from the edge of Die pad and Resin, fracture mechanics of bonded dissimilar materials and material properties are obtained. In this paper, the thermal stress and its singularity index for the IC package were analyzed using 2-dimensional elastic boundary element method. Crack propagation angle and path by thermal stress were numerically simulated with boundary element method.

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Analysis of Heat of Hydration and Thermal Stresses in Mass Concrete (매스 콘크리트의 수화열과 온도 응력 해석)

  • 박영진;김진근;전상은;방기성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.281-286
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    • 1999
  • Nonlinear temperature distribution induced by the hydration heat generates thermal stress in mass concrete. At early ages, such thermal stress may induce thermal cracks in the structure which can affect on the durability and safety of the structure. Up to now, a lot of works have focused on the prediction of temperature distribution and thermal stress in the structure. In most of such works, however, the inside of structure was considered as adiabatic state to predict temperature distribution and the thermal stress. And due to the lacks of appropriate analysis models after crack, there was little research on the crack occurrence. This paper deals with the prediction of the temperature distribution in the structure using the rate of hydration heat generation and also estimates the behavior of structure before and after cracking due to hydration heat using crack band model.

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Temperature Crack Control Foundation in LG IPP Project (부공복합화력발전소 기계기초의 오돈균열제어)

  • 양주경;조경연;심재홍
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.309-312
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    • 2000
  • Nonuniform temperature distribution due to hydration heat induces thermal stress in mass concrete. At early ages, such thermal stress may induce thermal cracks which can affect on the durability ad safety of the structure. Steel fiber reinforced concrete may be useful when a large amount of energy has to be absorbed, when a high tensile strength and reduced cracking are desirable, of an improvement of thermal conductivity is desirable. In LG IPP Project, the upper part(50cm) of turbine foundation was replaced with steel fiber reinforced concrete to reduce the thermal crack induced by hydration heat. It was shown that the thermal crack control could be successfully achieved by steel fiber reinforced concrete.

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Effects of multi-walled carbon nanotubes on the hydration heat properties of cement composites

  • Ha, Sung-Jin;Rajadurai, Rajagopalan Sam;Kang, Su-Tae
    • Advances in concrete construction
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    • v.12 no.5
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    • pp.439-450
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    • 2021
  • In recent years, nano-reinforcing materials are widely utilized in cement composites due to their unique multifunctional properties. This study incorporated multi-walled carbon nanotubes (MWCNTs) into the cementitious composites at ratios of 0.1%, 0.3%, and 0.5%, and investigated their influence on the flowability, mechanical strength, and hydration heat properties. The addition of MWCNTs enhanced the compressive and split tensile strengths approximately by 18-51%. In the semi-adiabatic temperature rise test, the internal hydration heat of the composites reduced by 5%, 9%, and 12% with the increase of MWCNTs in 0.1%, 0.3%, and 0.5%. This study further performed hydration heat analysis and estimated the adiabatic temperature rise, thermal stress, and thermal crack index. The internal hydration heat of the concrete decreased by 5%, 10%, and 13% with the increase of MWCNTs. The thermal stress of the concrete decreased with increase in the addition of MWCNTs, and the obtained temperature crack index was effective in controlling the thermal cracks.

Crack Growth Analysis of Dissimilar Metal Weld using a Numerical Method (수치해석방법을 이용한 이종금속용접부에서의 균열성장해석)

  • Kim, Sang-Chul;Kim, Maan-Won
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.100-106
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    • 2010
  • In this paper crack propagation analyses in the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). A two-dimensional axisymmetric finite element nozzle model was prepared and welding simulation including the thermal heat transfer analysis and the thermal stress analysis was performed. Initial cracks were inserted at weld and heat affected zone in the finite element model which has welding residual stress distribution obtained from the welding simulation. To calculate crack propagation trajectories of these cracks, a new fatigue crack evaluation module was developed in addition to the previous FEAM program. With the new FEAM fatigue crack evaluation module, crack propagation trajectory and crack growth time were calculated automatically and effectively.

A Study of the Thermal Analysis for the Crack Control of Underground Pier Footing (지하 교각 기초의 온도균열 제어를 위한 수화열 해석 연구)

  • Park, Weon-Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.2
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    • pp.91-101
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    • 2006
  • Lately, massive concrete structures are increasingly built. In such massive structures, the heat of hydration of mass concrete causes thermal cracks. To avoid thermal crack, methods widely acceptable for practical use are pre-cooling, pipe cooling and control of placing height. Thermal stress analysis is performed to find the way of controlling the thermal crack of pier footing mat in this paper. The footing mat model for the analysis is $12m{\times}14m$area and 3m height. The analysis results are compared with method of control of lift height and method of pipe cooling. The analysis results show that thermal crack can be removed by method of placing control and pipe cooling at footing mat placed on the ground.

Development the Technique for Fabrication of the Thermal Fatigue Crack to Enhance the Reliability of Structural Component in NPPs (원자력 구조재 신뢰성 향상을 위한 열피로 균열 시험편 제작 기법 개발)

  • Kim, Yong;Kim, Jae-Sung;Lee, Bo-Young
    • Journal of Welding and Joining
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    • v.26 no.2
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    • pp.43-49
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    • 2008
  • Fatigue cracks due to thermal stratification or corrosion in pipelines of nuclear power plants can cause serious problems on reactor cooling system. Therefore, the development of an integrated technology including fabrication of standard specimens and their practical usage is needed to enhance the reliability of nondestructive testing. The test material was austenitic STS 304, which is used as pipelines in the Reactor Coolant System of a nuclear power plants. The best condition for fabrication of thermal fatigue cracks at the notch plate was selected using the thermal stress analysis of ANSYS. The specimen was installed from the tensile tester and underwent continuos tension loads of 51,000N. Then, after the specimen was heated to $450^{\circ}C$ for 1 minute using HF induction heater, it was cooled to $20^{\circ}C$ in 1 minute using a mixture of dry ice and water. The initial crack was generated at 17,000 cycles, 560 hours later (1cycle/2min.) and the depth of the thermal fatigue crack reached about 40% of the thickness of the specimen at 22,000 cycles. As a results of optical microscope and SEM analysis, it is confirmed that fabricated thermal fatigue cracks have the same characteristics as real fatigue cracks in nuclear power plants. The crack shape and size were identified.

A Study on Assessment Method of Crack Resistance and Thermal Shock Resistance in Hardfacing for Hot Forging Die (열간단조 금형 육성용접부 내균열성 및 내열충격성 평가방법에 관한 연구)

  • Cho, Sang-Myung;Kim, Sung-Ho;Jung, Yun-Ho;Baek, Seung-Hui;Jang, Jong-Hun;Park, Chul-Gyu;Woo, Hee-Chul;Jung, Byong-Ho
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.79-85
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    • 2010
  • Hardfacing is one of the frequently applying method to increase surface hardness in hot forging die. Recently, hardfacing receives great attention due to it's repair availability and low cost. In hot forging die, crack resistance and thermal shock resistance have been considered as major properties, However there are few studies for the assessment of these properties. So, it is necessary to establish the assessment method for crack resistance and thermal shock resistance in hardfacing for hot forging die. In this study, flux cored arc welding was applied to make hardfacing welds. Three point bending test was carried out to assess hardfacing weld's crack resistance, and high temperature bending test using salt bath was developed for thermal shock resistance. Consequently, it was possible to assess crack resistance and thermal shock resistance of hardfacing welds for hot forging die quantitatively.