• Title/Summary/Keyword: Thermal Barrier

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Evaluation of Mechanical Performance of Membrane Type Secondary Barrier Anisotropic Composites depending on Fiber Direction (멤브레인 형 2차 방벽 이방성 복합재료의 섬유방향에 따른 기계적 성능 평가)

  • Jeong, Yeon-Jae;Kim, Jeong-Dae;Hwang, Byeong-Kwan;Kim, Hee-Tae;Oh, Hoon-Gyu;Kim, Yong-Tai;Park, Seong-Bo;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.3
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    • pp.168-174
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    • 2020
  • Recently, the size of Liquified Natural Gas (LNG) carriers has been increasing, in turn increasing the load generated during operation. To handle this load, the thickness of LNG Cargo Containment Systems (CCSs) should be increased. Despite increasing the thickness of LNG CCSs, a secondary barrier is still used in conventional thickness. Therefore, the mechanical performance of the existing secondary barrier should be verified. In this study, tensile test of the secondary barrier was performed to evaluate mechanical properties under several low- and cryogenic-temperature conditions considering LNG environment, and in each fiber direction considering that the secondary barrier is composed of anisotropic composite materials depending on the glass fibers. Additionally, the coefficient of thermal expansion was measured by considering the degradation of the mechanical properties of the secondary barrier caused by the generated thermal stress during periodical unloading. As a result, the mechanical performance of secondary barrier in the Machine Direction (MD) was generally found to be superior than that in the Transverse Direction (TD) owing to the warp interlock structure of the glass fibers.

Interfacial degradation of thermal barrier coatings in isothermal and cyclic oxidation test

  • Jeon, Seol;Lee, Heesoo;Choi, Youngkue;Shin, Hyun-Gyoo;Jeong, Young-Keun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.4
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    • pp.151-157
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    • 2014
  • The degradation mechanisms of thermal barrier coatings (TBCs) were investigated in different thermal fatigue condition in terms of microstructural analyses. The isothermal and cyclic oxidation tests were conducted to atmospheric plasma sprayed-TBCs on NIMONIC 263 substrates. The delamination occurred by the oxide layer formation at the interface, the Ni/Cr-based oxide was formed after Al-based oxide layer grew up to ${\sim}10{\mu}m$ in the isothermal condition. In the cyclic oxidation with dwell time, the failure occurred earlier (500 hr) than in the isothermal oxidation (900 hr) at same temperature. The thickness of Al-based oxide layer of the delaminated specimen in the cyclic condition was ${\sim}4{\mu}m$ and the interfacial cracks were observed. The acoustic emission method revealed that the cracks generated during the cooling step. It was considered that the specimens were prevented from the formation of the Al-based oxide by cooling treatment, and the degradation mode in the cyclic test was dominantly interfacial cracking by the difference of thermal expansion coefficients of the coating layers.

A study on the thermal properties of the 11 layer thermal barrier (11층 열장벽 피막의 고온물성에 관한 연구)

  • 권현옥;강현욱;남영민;송요승;홍상희;현규택;윤종구;이득용;김선화
    • Journal of the Korean institute of surface engineering
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    • v.34 no.1
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    • pp.3-9
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    • 2001
  • The purpose of this study is to evaluate the properties of the functional gradient thermal barrier coatings by plasma spray process. The evaluations of mechanical and thermal properties such as fatigue, oxidation and wear-resistance at high temperatures have been conducted. Furthermore, residual stress and bond strength have been evaluated. The range of thickness of coated layers was 550~600$\mu\textrm{m}$. The range of hardness of layers was 800~900 Hv and the porosity range of coatings was about 7 to 14%. The top coating layer of $ZrO_2$ in thermal barrier was composed of tetragonal structure after spraying. The coated layers of $ZrO_2$ on the Inconel substrate is the best resistance for thermal fatigue. Those coatings had the least compressive stress in comparison with other coatings. In high temperature oxidation test, the coatings on Inconel substrate was better than the coatings on SUS substrate. The bond strength of the concave type was greater than that of linear types and convex types coatings.

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Tensile characteristics of Alumina Thin Film at High Temperature (고온에서 알루미나 박막의 인장특성)

  • 선신규;강기주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1344-1347
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    • 2004
  • Recently, Study on measuring property of a micro thin film(nm ~ hundreds of ) under Thermal Mechanical loading. In this work, We perform tensile test at high temperature(1200 ) to investigate mechanical properties of alumina TGO formed under Thermal Barrier Coating. We used Digital Image Correlation method for measuring displacement, and We presented a method of tensile test for thin film at high temperature.

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A Study on the Residual Stresses of Ceramic Coating (세라믹코팅재의 잔류응력에 대한 연구)

  • Han, Ji-Won
    • Journal of the Korean Society of Safety
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    • v.22 no.1 s.79
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    • pp.19-23
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    • 2007
  • The aim of this study was to determine residual stresses in thermal barrier coatings(TBCs) by isothermal heating. Specimens were heated at the range of $1000{\sim}1600^{\circ}C$. A finite element method was used to determine the residual stresses. Finite element coupled heat transfer and elastic-plastic thermal stress analysis using a general purpose commercial FEM software ABAQUS. I obtained the stresses were not affected below the temperature of $1400^{\circ}C$ but affected over that of temperature.

Phase Formation and Thermal Diffusivity of Thermal Barrier Coatings of La2Zr2O7, (La0.5Gd0.5)2Zr2O7, Gd2Zr2O7 Fabricated by Suspension Plasma Spray (서스펜션 플라즈마 용사법으로 제조한 La2Zr2O7, (La0.5Gd0.5)2Zr2O7, Gd2Zr2O7 열차폐코팅의 상형성과 열전도 특성)

  • Kim, Sun-Joo;Lee, Sung-Min;Oh, Yoon-Suk;Kim, Hyung-Tae;Jang, Byung-Koog;Kim, Seongwon
    • Journal of the Korean institute of surface engineering
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    • v.49 no.6
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    • pp.604-611
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    • 2016
  • In order to comply with demand for high efficient gas turbines operating at higher temperatures, considerable amounts of research efforts have been performed with searching for the next-generation thermal barrier coatings (TBCs) with respect to coating materials as well as processing methods. In this study, thermal barrier coatings in the $(La_{1-x}Gd_x)_2Zr_2O_7$ system, which is one of the most versatile materials replacing yttria-stabilized zirconia (YSZ), are fabricated by suspension plasma spray with suspension made of synthesized powders via solidstate reaction. Dense, $100{\sim}400{\mu}m$ thick coatings of fluorite-phase zirconate with moderate amount of segmented microstructures are obtained by using suspension plasma spray. Phase formation and thermal diffusivity are characterized with coating compositions. The feasibility of $(La_{1-x}Gd_x)_2Zr_2O_7$ coatings for TBC applications is also discussed.

Evaluation of Defects of Thermal Barrier Coatings by Thermal Shock Test Using Eddy Current Testing (열차폐 코팅층의 고온 열충격 시험후 ECT를 이용한 결함 평가)

  • Heo, Tae-Hoon;Cho, Youn-Ho;Lee, Joon-Hyun;Oh, Jeong-Seok;Lee, Koo-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.450-457
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    • 2009
  • Periodical thermal shock can introduce defects in thermal barrier coating made by layers of CoNiCrAlY bond coating(BC) and $ZrO_2-8wt%Y_2O_3$ ceramic top coating(TC) on Inconel-738 substrate using plasma spraying. Thermal shock test is performed by severe condition that is to heat until $1000^{\circ}C$ and cool until $20^{\circ}C$. As the number of cycle is increased, the fatigue by thermal shock is also increased. After test, the micro-structures and mechanical characteristics of thermal barrier coating were investigated by SEM, XRD. The TGO layer of $Al_2O_3$ is formed between BC and TC by periodical thermal shock test, and its change in thickness is inspected by eddy current test(ECT). By ECT test, it is shown that TGO and micro-crack can be detected and it is possible to predict the life of thermal barrier coating.

Thermal cyclic characteristics of TBC/CoNiCrAlY thermal barrier coatings (TBC/CoNiCrAlY 용사코팅의 열싸이클 특성)

  • Kim Ui-Hyeon;Yu Geun-Bong
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.45-47
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    • 2006
  • The rotating components in the hot sections of land-based gas turbine are exposed to severe environments during several tens thousand operation hours at above $1100^{\circ}C$ operation temperature. To protect such components from high temperature oxidation, an intermediate bond coat is applied, typical of a MCrAlY-type metal alloy. This study is concerned with the thermal cyclic behavior of thermal barrier coatings. The MCrAlY bond coatings are deposited by HVOF (High Velocity Oxygen Fuel) method on a nickel-based superalloy (GTD-111). Thermal cyclic tests at $1100^{\circ}C$ in ambient air for various periods of time were used to evaluate the thermal cyclic resistance of the TBC coating. The microstructure and morphology of as-sprayed and of thermal cycled coatings were characterized by scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD).

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