• Title/Summary/Keyword: Theoretical grinding condition

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Surface grinding of WC-Co with high quality (WC-Co의 고품위 평면 연삭가공)

  • Heo, S.J.;Kang, J.H.;Kim, W.I.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.42-55
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    • 1994
  • Presently, abrasive processing is on eof several methods for cutting and grinding brittle materials, and high quality in dimensional accuracy and surface roughness are often required as a structural components, therefore most of them has to be ground. In manufacturing of tungsten-carbide components, grinding by diamond wheel is usually adopted in order to provide configurational and dimensional accuracy to the components. The present study proposes the experi- mental research of optimum condition to the high quality surface grinding of the WC-Co material using diamond abrasive wheel in order to minimize the damage on the ground surface and to pursue the precise dimension by conventional grinding machine. Brief investigation is carried out to decrease the dressing is constant, theoretical grinding effect such as machining precision is changed according to the speed of workpiece. Accordingly, normal and tangential grinding forces, which are Fn, Ft were analyzed for the machining processes of WC-Co material to obtain optimum grinding conditions, 3-point bending test is carried out to check machining damage on the ground surface layer, which is one of sintered brittle materials.

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Influence of Operating Condition on Grinding Temperature in High Effect Grinding (고능률 가공에서 연삭 온도에 미치는 연삭 조건의 영향)

  • 김남경;강대민;송지복
    • Journal of the Korean Society of Safety
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    • v.5 no.1
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    • pp.31-39
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    • 1990
  • In this paper, the influence of the table speed, metal removal rate and grinding fluid on long wheel workpiece contact zone at high effect grinding was investigated by theoretical analyses and measuring the temperature, and discussed by the temperature distribution in grinding surface layer. Main results obtained are as follows, 1) Rega.dless of the table speed, the temperature gap of the workpiece(heat influx) is about 6-8 times as high in dry condition as in wet condition. 2) Good grinding condition can be obtained owing to the effect of grinding fluid without any burning defect under the condition of the metal removal rate(1.0mm$^3$/mm.s) in case of wet grinding. 3) When the depth from the surface layer is about 1.25-1.5mm under the condition of the slow table speed, surface temperature goes up higher as the table speed slows down, because long contact time is laked at the surface layer. 4) In case of the same metal removal rate, the lower the table speed becomes, the higher the surface temperature is, because grinding depth has a far more influence on wheel workpiece contact zone than the table speed.

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Surface Grinding of Tungsten Carbide for High Quality Unign Diamond Wheel

  • Seoung-Jung Heo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.3
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    • pp.12-24
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    • 1995
  • Various surface grinding experiments using resin bonded diamond abrasive wheels are carried out for tungsten carbide materials in order to minimize the damage on the ground surface and to purse the precise dimension compared to conventional grinding machine. When grinding quality is constant, theoretical grinding effect is changed according to the speed of workpiece. Accordingly, grinding forces, which are Fn, Ft, were analyzed for the machining processes of tungsten-carbide material to obtain optimum grinding conditions. Brief investigation is carried out to decrease the dressing efficiency of resinoid bonded diamond grinding wheel to grind tungsten-carbide. Truing is also carried out to provide a desired shape on a wheel or to correct a dulled profile. High quality in dimensional accuracy and surface are often required as a structural components, therefore 3-points bending test is carried out to check machining damage on the ground surface layer, which in one of sintered brittle material. From this experimental study, some useful machining data and information to determine proper machining condition for grinding of tungsten-carbide materials are obtained.

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Optimal Grinding Condition of $ZrO_2$, Ferrule for Optical Fiber Connector Using the Taguchi Method (다구찌 실험 계획법을 이용한 광통신용 지르코니아($ZrO_2$)페룰의 연삭조건 최적화 실험)

  • Kim, Jong-Hyong;Suh, Chang-Min;Chae, Jung-Sik
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.993-998
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    • 2004
  • In this paper, the effects of grinding conditions on the surface roughness of $ZrO_2$ ferrule applying to the optical fiber connector were investigated. The mesh number of grindstone, the grinding speed and the time schedule during grinding were regarded as main cutting parameters that have an effect on the surface roughness. And then, optimal combinations for chamfering grinding were obtained by using the Taguchi method. In addition, analytic values for maximum surface roughness ($R_{max}$) estimated by the theoretical equations which were derived from the formative model of surface roughness on the chamfering grinding were compared with those of the experiments.

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A Study on Machining Variable of centerless Grinding using for Ferrule Machining (페룰 가공용 무심연삭기의 가공변수에 관한 연구)

  • 박봉진;이은상;최헌종;이석우;조순주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.28-31
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    • 2002
  • This paper compared the surface roughness with variables before development of centerless grinding using far ferrule machining. In this paper, theoretical surface roughness is obtained from variables such as mesh number, rate of concentration of grinding wheel, wheel rotation of work-piece etc., and optimum condition of machining is selected. For satisfaction the technical side and economical side, centerless grinding using fur ferrule machining should be designed more than #600, 18.8% rate of concentration of grinding wheel, 1440rpm wheel rotation outwork-piece.

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Analysis of Production Process of Fine Size Fraction of Korean Kaolin by Ball Mill Grinding II (Ball Mill 분쇄에 의한 고령토의 미분성분 생성과정의 해석(II))

  • 서태수;심철호;김상필
    • Journal of the Korean Ceramic Society
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    • v.24 no.1
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    • pp.1-8
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    • 1987
  • The validity of Alyavdin-Chujyo's Equation was re-examined over the broader milling conditions that those previously examined. Ordinary ball mill grinding with a laboratory scale batch mill (133mmø×144mm length) were selected as the grinding methods. The results show that in ball milling the Alyavdin-Chunjyo's Equation can be applicable over wide grinding time and size range with few exceptions. The validity of which are examined and discussed. The theoretical consideration of the relation between Alyavdin-Chujyo's Equation and size distributiion equation, such as Rosin-Rammler's law, was tried, and it is found that, under the condition of alyardin-Chujyo's relation, the Rosin-Rammler size distribution law can hold.

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Optimization of ultrasonification of slaughter blood for protein solubilization

  • Jeon, Yong-Woo
    • Environmental Engineering Research
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    • v.20 no.2
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    • pp.163-169
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    • 2015
  • In this study, we attempted to solubilize protein in slaughter blood (SB) using ultrasonic technology. The application of ultrasonic technology can make enzymatic degradation of SB more effective, which has no comparable alternative for treatment. The SB was homogenized by grinding it for 10 minutes at 10,000 rpm as a pretreatment for preventing its clotting, and then ultrasonic treatment was attempted to solubilize protein in SB. To maximize the efficiency of ultrasonic treatment for SB, the optimum condition of ultrasonic frequency (UF) was determined to be 20 kHz. To optimize the operation conditions of ultrasonification with 20 kHz of frequency, we used response surface methodology (RSM) based on ultrasonic density (UD) and ultrasonification time (UT). The solubilization rate (SR) of protein (%) was calculated to be $101.304-19.4205X_1+0.0398X_2+7.9411X_1{^2}+0.0001X_2{^2}+0.0455X_1X_2$. From the results of the RSM study, the optimum conditions of UD and UT were determined at 0.5 W/mL and 22 minutes, respectively, and SB treated under these conditions was estimated to have a 95% SR. Also, experimentally, a 95.53% SR was observed under same conditions, accurately reflecting the theoretical prediction of 95%.