• Title/Summary/Keyword: The Institute of Mechanical Institute

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Numerical Analysis of a Slurry Flow on a Rotating CMP Pad Using a Two-phase Flow Model

  • Nagayama, Katsuya;Sakai, Tommi;Kimura, Keiichi;Tanaka, Kazuhiro
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.2
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    • pp.8-10
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    • 2008
  • Chemical mechanical polishing (CMP) is a very precise planarization technique where a wafer is polished by a slurry-coated pad. A slurry is dropped on the rotating pad surface and is supplied between the wafer and the pad. This research aims at reducing the slurry consumption and removing waste particles quickly from the wafer. To study the roles of grooves, slurry flows were simulated using the volume of fluid method (two-phase model for air and slurry) for pads with no grooves, and for pads with circular grooves.

Enhanced Mechanical Properties of Functionalized Graphene Oxide/linear Low Density Polyethylene Composites Prepared by Melt Mixing

  • Chhetri, Suman;Samanta, Pranab;Murmu, Naresh Chandra;Kuila, Tapas;Lee, Joong Hee
    • Composites Research
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    • v.29 no.4
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    • pp.173-178
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    • 2016
  • Graphene oxide (GO) was concurrently reduced and functionalized using long alkyl chain dodecyl amine (DA). The DA functionalized GO (DA-G) was assumed to disperse homogenously in linear low density polyethylene (LLDPE). Subsequently, DA-G was used to fabricate DA-G/LLDPE composites by melt mixing technique. Fourier transform infrared spectra analysis was performed to ascertain the simultaneous reduction and functionlization of GO. Field emission scanning electron microscopy analysis was performed to ensure the homogenous distribution and dispersion of DA-G in LLDPE matrix. The enhanced storage modulus value of the composites validates the homogenous dispersion of DA-G and its good interfacial interaction with LLDPE matrix. An increased in tensile strength value by ~ 64% also confirms the generation of good interface between the two constituents, through which efficient load transfer is possible. However, no significant improvement in glass transition temperature was observed. This simple technique of fabricating LLDPE composites following industrially viable melt mixing procedure could be realizable to developed mechanically strong graphene based LLDPE composites for future applications.

A Research on Planning of Promising Technologies in Mechanical Engineering: Case of the Korea Institute of Machinery and Materials (기계분야 유망기술 기획에 관한 연구: 한국기계연구원의 사례를 중심으로)

  • Lee, Oonkyu;Kwak, Kiho;Lee, Sang Min;Lee, Jungho;Park, Sang-Jin
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.4
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    • pp.273-283
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    • 2015
  • In this study, we suggested the methodology and the results of planning of promising technologies in mechanical engineering by focusing on the case of the Korea Institute of Machinery and Materials (KIMM). For dedicated commitment to planning of promising technologies, KIMM newly introduced task-force called as 'specialist unit'. In addition, KIMM combined the investigation of external environments with the analysis of internal capabilities of KIMM and utilized the bibliographic coupling analysis in the process of the exploring sub themes. Finally, we provided 8 promising fields and their sub themes in the mechanical engineering. Our study contributed to the strategic development of the main research programs of KIMM. Our findings can be also utilized as the best practice of planning of promising technologies in the field of mechanical engineering.

Corrosion Failure Diagnosis of Rolling Bearing with SVM (SVM 기법을 적용한 구름베어링의 부식 고장진단)

  • Go, Jeong-Il;Lee, Eui-Young;Lee, Min-Jae;Choi, Seong-Dae;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.9
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    • pp.35-41
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    • 2021
  • A rotor is a crucial component in various mechanical assemblies. Additionally, high-speed and high-efficiency components are required in the automotive industry, manufacturing industry, and turbine systems. In particular, the failure of high-speed rotating bearings has catastrophic effects on auxiliary systems. Therefore, bearing reliability and fault diagnosis are essential for bearing maintenance. In this work, we performed failure mode and effect analysis on bearing rotors and determined that corrosion is the most critical failure type. Furthermore, we conducted experiments to extract vibration characteristic data and preprocess the vibration data through principle component analysis. Finally, we applied a machine learning algorithm called support vector machine to diagnose the failure and observed a classification performance of 98%.

An Investigation of Interfacial Strength in Epoxy-based Solid Polymer Electrolytes for Structural Composite Batteries

  • Mohamad A. Raja;Su Hyun Lim;Doyun Jeon;Hyunsoo Hong;Inyeong Yang;Sanha Kim;Seong Su Kim
    • Composites Research
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    • v.36 no.6
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    • pp.416-421
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    • 2023
  • Multifunctional composite materials capable of both load-carrying and energy functions are promising innovative candidates for the advancement of contemporary technologies owing to their relative feasibility, cost-effectiveness, and optimized performance. Carbon fiber (CF)-based structural batteries utilize the graphitic inherent structure to enable the employment of carbon fibers as electrodes, current collectors, and reinforcement, while the matrix system is an ion-conduction and load transfer medium. Although it is possible to enhance performance through the modification of constituents, there remains a need for a systematic design methodology scheme to streamline the commercialization of structural batteries. In this work, a bi-phasic epoxy-based ionic liquid (IL) modified structural battery electrolyte (SBE) was developed via thermally initiated phase separation. The polymer's morphological, mechanical, and electrochemical characteristics were studied. In addition, the interfacial shear strength (IFSS) between CF/SBE was investigated via microdroplet tests. The results accentuated the significance of considering IFSS and matrix plasticity in designing composite structural batteries. This approach is expected to lay the foundation for realizing smart structures with optimized performance while minimizing the need for extensive trial and error, by paving the way for a streamlined computational design scheme in the future.

Maximizing Efficiency Control of Induction Motor for Electric Vehicle Drive Systems (전기자동차 구동용 유도전동기의 최대효율제어)

  • Kim, Jong-Koo;Kim, Myung-Chan;Lee, Jong-Chan
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.1-3
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    • 2005
  • This paper is to evaluate practical advantage in using maximizing efficiency control strategy in induction motor drives for electric vehicles. A maximizing efficiency control strategy consist of a flux estimation with direct field oriented controller is proposed and compared with the general constant flux control strategy. The comparison is carried out by simulation.

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A Study on the Physical Properties and Adhesion Characteristics of Polyurethane Resin (폴리우레탄 수지의 물성 및 접착특성에 관한 연구)

  • Kim, Young-Joon;Chang, Ki-Young;Kim, Gu-Ni;Chun, Yong-Chul;Yoo, Chong-Sun;Park, Sang-Wook
    • Elastomers and Composites
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    • v.31 no.2
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    • pp.104-110
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    • 1996
  • The polyurethane was synthesized by the reaction of polycaprolactone diol(Mw 2000), 4,4'-diphenylmethane diisocyanate and 1,4-butanediol as the chain extender. Also, the modified polyurethane polymers based on liquid polybutadiene as a part of soft segment and dimethylolpropionic acid as a chain extender, giving polyurethane with various polarity, were synthesized. The thermal, mechanical, adhesion properties and water contact angles of the polyurethanes were examined. From the result of the water contact angle, the polarity of the acid modified PU containing 6% acid content was unchanged but mechanical and adhesion properties were improved. The water contact angles on polybutadiene modified PU films were increased with increasing polybutadiene content. The mechanical properties of the polybutadiene modified PU were higher than that of acid modified PU. However, the mechanical properties were reduced as polybutadiene content increased. The result is presumably due to phase separation between hard segment and soft segment. The peel strength of the polyurethane introduced with 5wt% polybutadiene was improved about 150% than that of unmodified PU. The same as the mechanical properties, the more polybutadiene was introduced, the lower peel strength was obtained.

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Antibacterial Activity and Mechanical Properties of Poly(Lactic-Acid) Composites Containing Zeolite-type Inorganic Bacteriocide

  • Park, Yuri;Park, Tae-Hee;Lee, Rami;Baek, Jong-sung;Jhee, Kwang-Hwan;Bang, Daesuk
    • Elastomers and Composites
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    • v.52 no.3
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    • pp.201-210
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    • 2017
  • We studied the antibacterial effect and mechanical properties of PLA composites with in organic porous zeolite-type bacteriocides. The specimens were prepared by an intermeshing co-rotating twin screw extruder using different contents of inorganic bacteriocide. The degree of dispersion of the in organic bacteriocide in the PLA composite was confirmed by FE-SEM. The contents of Ag and Zn in the composite were also investigated by energy dispersive spectroscopy at different concentrations of the inorganic bacteriocide. The antibacterial effects were analyzed by turbidity analysis, shaking culture, and drop-test. The mechanical properties, such as the tensile and flexural properties, impact strength, and physical properties, were also investigated. As the content of inorganic bacteriocide increased, the antibacterial activity was increased, especially against Staphylococcus aureus. Mechanical properties, namely, tensile strength, elongation, flexural strength, and impact strength, tended to decrease with an increase in inorganic bacteriocide content, but the tensile and flexural modulus increased.

Simulation and control of rotary snow plow

  • Kubota, Yuzuzu;Yamasita, Mitsuhisa;Hiromitsu-Hikita;Watabe, Tomoji
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10b
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    • pp.869-874
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    • 1988
  • The operational control of the rotary snowplow is considered to improve its working efficiency. The speed of the rotary snowplow is controlled, so that the load to the rotary snowplow is kept constant. As the load can not directly be detected, some items considered for the controlled variable are, for example, the engine revolution, the load pressure and etc. In order to examine these, the working simulation of the rotary snowplow was considered by introducing the experimental equation of the load. The control methods were examined by means of the simple digital control using the personal computer. These control methods were compared with simulations and experiments. Consequently, the working efficiency is improved about 20% than the manual operation.

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The Study of the IGBT and Stack Parallel Operation for the 1.5MVA Medium Power Inverter (1.5MVA급 중용량 인버터용 IGBT 및 Stack 병렬 운전 연구)

  • Park Geon-Tae;Jung Ki-Chan;Kim Yeon-Dal;Jung Myung-Kil;Kim Du-Sik
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.402-405
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    • 2004
  • In this paper, the parallel operation of the IGBT and power stack for easy capacity enlargement series in the medium power capacity inverter system of the 660V voltage class is described. The parallel operation of the IGBT and power stack for 1.5MVA medium power inverter system's design is applied. The results of the parallel operation are described in this paper. The designed stack capacity for parallel operation is 800kVA class. For 1.5MVA inverter system, the 800kVA stack is applied with 2 parallel configurations. The 800kVA stack is designed with 3 parallel configurations of the IGBT Module. In this paper, the feasibility for easy capacity enlargement series in the medium power inverter by applying the parallel operation of the IGBT and power stack is verified. The experimental results show the good characteristics for the parallel operation of the IGBT and power stack.

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