• Title/Summary/Keyword: Test in a Real Ship

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Application of welding simulation to block joints in shipbuilding and assessment of welding-induced residual stresses and distortions

  • Fricke, Wolfgang;Zacke, Sonja
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.2
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    • pp.459-470
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    • 2014
  • During ship design, welding-induced distortions are roughly estimated as a function of the size of the component as well as the welding process and residual stresses are assumed to be locally in the range of the yield stress. Existing welding simulation methods are very complex and time-consuming and therefore not applicable to large structures like ships. Simplified methods for the estimation of welding effects were and still are subject of several research projects, but mostly concerning smaller structures. The main goal of this paper is the application of a multi-layer welding simulation to the block joint of a ship structure. When welding block joints, high constraints occur due to the ship structure which are assumed to result in accordingly high residual stresses. Constraints measured during construction were realized in a test plant for small-scale welding specimens in order to investigate their and other effects on the residual stresses. Associated welding simulations were successfully performed with fine-mesh finite element models. Further analyses showed that a courser mesh was also able to reproduce the welding-induced reaction forces and hence the residual stresses after some calibration. Based on the coarse modeling it was possible to perform the welding simulation at a block joint in order to investigate the influence of the resulting residual stresses on the behavior of the real structure, showing quite interesting stress distributions. Finally it is discussed whether smaller and idealized models of definite areas of the block joint can be used to achieve the same results offering possibilities to consider residual stresses in the design process.

Acoustic Transfer Characteristics of Ship′s Bridge for Whistle Sound (기적음에 대한 선박 선교의 음향전달특성)

  • Yim, Jeong-Bin;Kim, Chang-Kyoung
    • Journal of Navigation and Port Research
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    • v.28 no.6
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    • pp.491-496
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    • 2004
  • The paper describes measurement techniques for an acoustic transfer characteristic of ship's bridge stimulated by a whistle sound The response sounds, according to the opening-shutting conditions of bridge doors for Training Ship ‘SAENURI’, are measured by B&K 2260D equipment, and then the frequency responses are extracted by B&K 7830 software. To evaluate the measured transfer characteristic, the 128th order FIR (Finite Impulse Response) filters, containing the different frequency characteristics, are constructed based on the frequency sampling-based design method Using evaluation indexes with six scales, psychological assessments by five subjects are carried out with test sounds which are obtained from convolving the source signal with FIR filters. As results of tests, the test sounds gives $A_S$ 3.3∼4.7 which means the psychological sense of ‘it is almost similar sound as original ones in a real world’, and thus it is clearly seen that the proposed method can be used for the measurement of an acoustic transfer characteristic of ship’s bridge.

A LiDAR-based Visual Sensor System for Automatic Mooring of a Ship (선박 자동계류를 위한 LiDAR기반 시각센서 시스템 개발)

  • Kim, Jin-Man;Nam, Taek-Kun;Kim, Heon-Hui
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.6
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    • pp.1036-1043
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    • 2022
  • This paper discusses about the development of a visual sensor that can be installed in an automatic mooring device to detect the berthing condition of a vessel. Despite controlling the ship's speed and confirming its location to prevent accidents while berthing a vessel, ship collision occurs at the pier every year, causing great economic and environmental damage. Therefore, it is important to develop a visual system that can quickly obtain the information on the speed and location of the vessel to ensure safety of the berthing vessel. In this study, a visual sensor was developed to observe a ship through an image while berthing, and to properly check the ship's status according to the surrounding environment. To obtain the adequacy of the visual sensor to be developed, the sensor characteristics were analyzed in terms of information provided from the existing sensors, that is, detection range, real-timeness, accuracy, and precision. Based on these analysis data, we developed a 3D visual module that can acquire information on objects in real time by conducting conceptual designs of LiDAR (Light Detection And Ranging) type 3D visual system, driving mechanism, and position and force controller for motion tilting system. Finally, performance evaluation of the control system and scan speed test were executed, and the effectiveness of the developed system was confirmed through experiments.

Verification of Drag Reduction Effect of Outer-layer Vertical Blades based on Model Test (모형선 시험을 통한 외부경계층 수직 날 배열의 저항저감효과 검증)

  • Lee, Seong Hoon;Lee, Inwon
    • Journal of the Korean Society of Visualization
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    • v.16 no.3
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    • pp.26-34
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    • 2018
  • In the present study, an experimental assessment has been made of the drag reducing efficiency of the outer-layer vertical blades, which were first devised by Hutchins(1). A detailed flow field measurements have been performed using 2-D time resolved PIV with a view to enabling the identification of drag reduction mechanism. In addition, an experimental investigation has been made of the applicability of outer-layer vertical blades to real ship model. The arrays of outer-layer vertical blades have been installed onto the flat side and flat bottom of a 300k KVLCC model. A series of towing tank test has been carried out to investigate resistance (CTM) reduction efficiency with various geometric parameters and installed places of blades. The installation of vertical blades led to the CTM reduction of 1.44~3.17% near the service speed.

A Study on the Sail Force Prediction Method for Hull Hydrodynamic Force Measurement of 30feet Catamaran Sailing Yacht (30ft급 쌍동형 세일링 요트의 선체 유체력 계측에 의한 세일력 추정방법에 관한 연구)

  • Jang, Ho-Yun;Park, Chung-Hwan;Kim, Hyen-Woo;Lee, Byung-Sung;Lee, In-Won
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.4
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    • pp.477-486
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    • 2010
  • During sailing by wind-driven thrust on the sail, a catamaran sailing yacht generates leeway and heeling. For predicting sail force, a model test was carried out according to running attitude. Through the model test, drag and side force of the real ship was predicted. A purpose of this study is to find sail force to C.E from changed attitude during running direction. By balance of hull and sail, a heeling force of designed sail is predicted. Also through heeling force and driving force, total sail force and direction from C.E are considered with changed mast including leeway and heeling.

A study on the turning ability of a DWT 8,000-ton oil/chemical tanker by real sea trials - A comparison between the semi-balanced rudder and the flap rudder - (실선시험에 의한 DWT 8,000톤 선박의 선회성능 - Semi-balanced rudder and flap rudder -)

  • Lee, Hyeong-Geun;An, Young-Su;Park, Byung-Soo;Jang, Choong-Sik
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.51 no.2
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    • pp.245-256
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    • 2015
  • This study is intended to provide navigator with specific information necessary to assist the avoidance of collision and the operation of ships to evaluate the maneuverability of dead weight tonnage 8,000 tons Oil/Chemical tanker. The actual maneuvering characteristics of ship can be adequately judged from the results of typical ship trials. Author carried out sea trials based full scale for turning test in ballast condition and full load condition, semi balanced rudder and flap rudder. The turning circle maneuvering were performed on the starboard and port sides with $35^{\circ}$ rudder angle at the normal continuous rating. The results from tests could be compared directly with the standards of maneuverability of IMO and consequently the maneuvering qualities of the ship is full satisfied with its.

A Method Eliminating the Interference Signal for the Test of the Radar Electronic Protection Performance (레이더 전자보호 성능시험을 위한 송.수신 간섭신호 제거 기법)

  • Jung, Hoi-In;Lee, Sung-Ho
    • Journal of the Korea Institute of Military Science and Technology
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    • v.13 no.4
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    • pp.569-576
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    • 2010
  • Jamming simulator has developed for the purpose of the test and evaluation on the electronic protection capabilities of the tracking radar onboard ship. This simulator has the capabilities to generate and radiate the jamming signals against the radar as well as those to receive, analyze and identify the radar signals at a real sea environment. The limited space of ship superstructure has led to the serious distortion caused by the ring around phenomenon that some sidelobes of the jamming beams were coming back to the receiving antenna. In this paper, we have proposed the methods to eliminate the ring around. First, we have inserted the groove metal screen between transmitting and receiving antennas. Second, we have used the PRI(Pulse Repetition Interval) tracking loop to control the switching timing of the input radar and the output jamming signal. Finally, we have demonstrated the performance and effectiveness of the proposed methods through the sea trial.

Uncertainty Analysis of Improved Speed Performance of a Ship with an Air-Lubrication System in a Sea Trial (공기윤활시스템 적용 선박의 시운전 속도성능에 대한 불확실성 해석)

  • Seo, Dae-Won;Oh, Jungkeun
    • Journal of Navigation and Port Research
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    • v.44 no.6
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    • pp.453-459
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    • 2020
  • A sea trial of the speed performance test is the one of the most important means of verifying a ship's performance, and the International Organization for Standardization established a standard for this test in 2015. Environmental disturbances such as wind and waves are always present under real sea conditions, however, so it is impossible to accurately estimate delivered horsepower under ideal conditions. These disruptive influences also make it difficult to evaluate the positive effect of recently developed energy-saving devices. In this study, uncertainty analysis of improved speed performance was carried out using Monte Carlo simulation to confirm the energy-saving efficiency of a ship equipped with an air-lubrication system. The findings showed the average power saving to be 3.2%, with the expanded uncertainty of ± 2.7% at a 95% confidence level (k=2).

Identification of Correlation Between Fracture Toughness Parameters of Cryogenic Steel Weld Joints (극저온용 강재 용접부 파괴인성 파라메타의 상관성 규명)

  • An, Gyubaek;Hong, Seunglae;Park, Jeongung;Ro, Chanseung;Han, Ilwook
    • Journal of Welding and Joining
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    • v.35 no.3
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    • pp.82-87
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    • 2017
  • Recent trends in shipbuilding and offshore industries are a huge increase in the ship size and the exploration and production of oil and natural gas in the arctic offshore region. High performance steel plates are required by these industrial trends. Also in IMO(International Maritime Organization) has begun to regulate of fuel of ship to environmental protection, therefore it is little bit difficult to use bunker-C oil to working ship. As the problem of environmental change such as global warming is emerged, the operation of the ship is considered to be involved in the environmental change problem, and the regulation of environmental pollution is gradually strengthened. As these environmental regulations are strengthened demand for LNG fuel ships is rapidly increasing. Currently, cryogenic steels used in LNG tanks include aluminum alloy, SUS 304, and 9%-Ni steel. Those steels are has high cost to construction of large LNG carrier. The new materials were suggested several steel mills to decrease construction cost and easy construction. The new cryogenic steel should be evaluate safety to applied real structure include LNG ship. Therefore, in this study, fracture toughness of weld joints were investigated with cryogenic steel for application of LNG tank.

A Study on the Bending Strength of a Built-up Beam Fabricated by the $CO_2$ Arc Spot Welding Method ($CO_2$아크 스폿 용접법에 의한 조립보의 굽힘강도에 관한 연구)

  • 한명수;한종만;이준열
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.143-153
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    • 1997
  • In this study, bending test was performed on the real-scale, built-up beam test model fabricated by the $CO_2$ arc spot welding to evaluate the applicability of the welding method to the production of the stiffened plate in car-carrying ship. The built-up beam models which were fixed at both ends in longitudinal direction or simply supported to the rigid foundation, depending on the restraint condition of the corresponding car decks considered, were subjected to simulated design vehicle loads or concentrated point loads. During the test, the central deflection and the longitudinal bending stresses were measured from several points on the longitudinal flange face to predict the section properties of the built-up beams. The longitudinal bending stress on each spot weld were also measured to calculate the average horizontal shear force subjected to spot welds. Test results revealed that the shear strength of spot welds with their current weld nugget size and welding pitch was adequate enough to withstand the horizontal shear forces under the design vehicle loads. Although the built-up beam fabricated by the arc spot welding was a discontinuous beam, its mechanical behavior was well explained by the continuous beam theory using the effective breadth of plate. Based on test results, the criterion for the size of spot weld of which the average shear stress might meet the allowable stress requirement of AWS Code could be established.

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