• Title/Summary/Keyword: Test Cost

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Development of a Prediction Program of Automotive Aerodynamic Drag Coefficient Using Empirical Optimization Method (경험적 최적화 기법을 이용한 자동차 공력저항 예측 프로그램 개발)

  • 한석영;맹주성;박재용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.140-145
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    • 2002
  • At present, wind tunnel test or CFD is used for predicting aerodynamic drag coefficient in motor company. But, wind tunnel test requires much cost and time, and CFD has about 30% error. In this study a predicting program of the aerodynamic drag coefficient based on empirical techniques was developed. Also a mathematical optimization method using GRG method was added to the program. The program was applied to six cars. Aerodynamic drag coefficient values of six cars were Predicted with 4.857% average error. The optimization method was also applied to six cars. Three parameters selected from sensitivity analysis were determined to reduce the afterbody drag coefficient to the value established by a designer and when some parameters were changed for a developing automotive, optimal modifiable parameters were determined to preserve the same drag coefficient as the original automotive. It was verified that this program could predict the aerodynamic drag coefficient effectively and accurately, and this program with GRG method could determine optimal values of parameters.

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Bumper Stay Design for RCAR Front Low Speed Impact Test (RCAR 전방 저속 충돌시험 대응 범퍼 스테이 설계)

  • Kang, Sungjong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.2
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    • pp.191-197
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    • 2016
  • RCAR low speed impact test estimates repair cost of the impacted vehicle. In this study, for a mid-size vehicle front body model, structural performance for RCAR low speed impact were analyzed with changing the bumper stay shape and size. First, for improving the impact load transfer mechanism to side member the stay rear section shape at connecting area with side member was modified and the stay outer was redesigned to be normal to the barrier. Next, the investigation on stay thickness effect was carried out and the performances of several models with different forming shape were compared. The final design showed 13mm decrease in the maximum barrier intrusion distance and greatly reduced side member deformation. Additional analyses explained the validity of the final design.

Development of Simulation Software for Metering Pump of Synthetic Fibers with Image Processing (영상처리 기법에 의한 합섬방사용 미터링 펌프의 시뮬레이션 소프트웨어 개발)

  • Cho Yon-Sang;Bae Myung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.101-106
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    • 2005
  • It needs to accumulate a store of know-how on the design, precision processing and appraisement for metering pump which is a kind of gear pump fer synthetic fibers. But the period and cost fur development is not effective, because designers experience many trial and error for the pump design and manufacturing process. Therefore, in order to curtail the period and cut down expenses, the analysis and simulation system is required for a designed metering pump. In this study, the pump simulation software was developed with the visual C++ language and the image processing algorithm, and was investigated through a discharge test for the planetary gear type metering pump.

The Variations of Tensile and Fatigue Properties in the Hydroforming Process (하이드로포밍 공정 전후의 인장 및 피로 물성 변화)

  • Oh, Chung-Seog;Kwon, Soon-Gue;Choi, Byung-Ik
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.12
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    • pp.111-118
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    • 2007
  • Hydroforming is a cost-effective way of shaping malleable metals such as steel into lightweight, structurally stiff and strong pieces. With the increased use of the hydroformed components in automotive and aerospace industries, it is important to know the variations of the mechanical properties in the hydroforming process far the safe and durable design purposes. The principal goal of this paper is to suggest a procedure to evaluate the variations of tensile and fatigue properties before and after a hydroforming process. A miniature specimen, which is 0.2 mm thick and 2.3 mm wide, is devised and tested to measure local mechanical properties. The effects of specimen size, defects, surface roughness, and hydroforming on the tensile and fatigue behaviors are discussed.

Developing Prospectives for Korean Railroad System in the 21st Century (21세기 한국철도의 발전전망)

  • 신종서
    • Journal of the Korean Professional Engineers Association
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    • v.34 no.1
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    • pp.27-34
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    • 2001
  • On 16Dec. 1999, It was 100 years since the opening the first railroad section of 33.2km on Sep. 1899, Korea High Speed Railroad had a successful trial run of 200km/h on test track section. And the test speed 300km/h was achieved an 28 June 2000 during continuous commissioning. In the 21st century, the High Speed Railroad will be opened commercially in Korea and will contribute to technical development. Now, it is necessary to re-evaluate the role of railroad in modern society and to activate the railroad system. Ultimately, the competitive power of nation will be strengthened with energy saving, reduction of pollution and transportation cost. It conclusion the railroad system have to be expaned about 50% of total transportation to make preparations for reopening of Eurasia silk route through KyungEu railroad connection.

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A Novel Energy Storage System based on Flywheel for Improving Power System Stability

  • Wu, Jinbo;Wen, Jinyu;Sun, Haishun;Cheng, Shijie
    • Journal of Electrical Engineering and Technology
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    • v.6 no.4
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    • pp.447-458
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    • 2011
  • In this paper, a novel flywheel energy storage device, called the flexible power conditioner, which integrates both the characteristics of the flywheel energy storage and the doubly-fed induction machine, is proposed to improve power system stability. A prototype is developed and its principle, composition, and design are described in detail. The control system is investigated and the operating characteristics are analyzed. The test results based on the prototype are presented and evaluated. The test results illustrate that the prototype meets the design requirement on power regulation and starting, and provides a cost-effective and effective means to improve power system stability.

The Study on the Impulse Characteristic of Secondary Arresters in Power Distribution System (가공 배전선로 중성선과 가공지선 겸용시의 임펄스 특성 연구)

  • Kang, Moon-Ho;Kim, Dong-Myeong;Song, Il-Keun;Chun, Sung-Nam
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2004.11a
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    • pp.297-299
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    • 2004
  • In multi-ground distribution system, overhead ground wire and neutral wire are parallel connected to offer the electrical power energy and protect damage of lightning strokes. Therefore a case where the two wires become single wire, the power company can get the benefit such as installation cost saving and line fault protection by simplify of distribution line. In this paper we describe the result of impulse test in both system ; one is the present power system the other is unified power system parallel connected overhead ground wire and neutral wire. As a result of this impulse test, the present power system get lower impulse voltage than the unified power system.

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The Development and Performance Evaluation of the Air-preheating Heat Exchanger for Ultra-high Temperature Applications (초고온융 공기예열식 열교환기의 개발 및 성능 평가)

  • 박용환
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.78-84
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    • 1999
  • A compact air-preheating type heat exchanger was developed and tested for the ultra-high temperature heat recovery applications. For the direct use of exhaust gases up to $1200^{\circ}C$, the heat exchanger adopted a ceramic core with high strength and low thermal expansion coefficient less than $1{\times}10^{-6}^{\circ}C^{-1}$. The ceramic core was fabricated by special extrusion and bonding techniques. To minimize thermal stresses in the core, spring-loaded sealing mechanism was designed and successfully installed. 1-pass air flow scheme was adopted for the compactness and cost-savings. The pressure test for the ceramic core showed no failure under 35 kPa and less than 3% leak under 7 kPa. Flue gas simulation system was developed to investigate the performance of the heat exchanger. The test results showed normal operations of the heat exchanger up to $1200^{\circ}C$ of exhaust gases and relatively high heat recovery efficiencies of 31~39% depending upon exhaust gas temperatures..

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A Study on Validation of Accelerated Model for Pneumatic Cylinder (공기압 실린더 가속모형의 유효성 평가에 관한 연구)

  • Kang, Bo-Sik;Kim, Hyoung-Eui;Chang, Mu-Seong;Song, Chang-Seop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1139-1143
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    • 2009
  • Pneumatic cylinder is widely used as key component of various industry fields just like automation production line. Recently, people begin to pay attention to reduce development period and cost of pneumatic cylinder so research requirements of accelerated life test of pneumatic cylinder have been increased more than ever. In this research, we shall evaluate availability of acceleration model by statistical analysis of acceleration model's predicted value and life data which acquired in a real operation condition after finish accelerated life test of pneumatic cylinder. Also to predict the life of pneumatic cylinder in the operation condition we shall develop new acceleration model equations.

A Basic Study on the Alternative Development of Piston for Shock Absorber (충격 흡수기 피스톤의 대체 개발에 관한 기초적 연구)

  • 김영호;배원명;임동주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.121-124
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    • 1995
  • This study is aimed at cutting down the cost, weight and improving process by replacing the traditional sintered piston of the shock absorber with engineering plastic piston by means of injection molding. To obtain the high mechanical properties, glass fiber material was selected adequately and forming analysis considering fiber orientation was made to remove the forming deficit fators and to construct the optimal runner system. In addition, structural analysis using commercial software MOLDFLOW was performed under near conditions in actual driving of automotive. The results from the internal pressure process test, oilproof test based on forming, structural and strength analysis shows that hydraulic close performance and damping force considering the out of roundness of shock absorber are relatively good.

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