• Title/Summary/Keyword: Test Cost

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A Study on the Development of High Torque Composite Propeller Shaft (고토크 복합재 프로펠러 샤프트 개발에 관한 연구)

  • 박지상;황경정;김태욱;윤형석
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.22-26
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    • 2002
  • The goal of this study is to replace the current forward 2-piece propeller shaft of 8 ton large truck made of steel with 1-piece composite propeller shaft. A low cost Glass/Epoxy composite propeller shafts were successfully developed, which satisfy requirements such as the capacity of static torque transfer, fatigue strength and bending natural frequency. Devising secure joining method of a composite tube and metal yoke was the most critical issue in successful development of a high torque composite propeller shaft. In this study, joining method using thermal interference fit was adopted for composite to metal joint. Optimum conditions of heating temperature and interference level of thermal interference fit were determined from thermal stress analysis using 3D finite element method. Static torsion test, fatigue test, RPM and balance test were performed to verify the design.

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The Evaluation of Reliability for the High pressure hydrogen Storage System of Fuel Cell Vehicle(II) (연료전지자동차의 고압수소저장시스템 신뢰성 평가(II))

  • Choi, Young-Min;Kim, Sang-Hyun;Kim, Hyung-Ki;Jang, Gyu-Jin;Ahn, Byung-Ki;Lim, Tae-Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.37-40
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    • 2008
  • We have concentrated on the performance improvement of each part for durability, safety and cost of high pressure storage system for fuel cell vehicle so far. But for the mass production of fuel cell vehicle, it is necessary to evaluate durability and safety in system module. We built the standard to evaluate and collision safety of high pressure storage system for fuel cell vehicle, and could verify reliability of high pressure storage system.

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Optimal Release Policy for a Software System using Number of Software Test (소프트웨어의 테스트 회수(回數)를 이용한 최적방출정책(最適放出政策))

  • Go, Hyeon-U;Hwang, Ui-Cheol
    • Journal of Korean Society for Quality Management
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    • v.17 no.2
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    • pp.27-35
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    • 1989
  • Software developers often allocate a significant amount of effort to software testing. But for most business-related software system it is natural to expect the continued discovery of defects after the software system is released into field. Such defects are usually very expensive to fix and have the potential to cause great damages to the users. It is important to stop testing the software and release it to the users at the correct time. In this paper, we propose the determination of the optimal number of software test oy minimizing a total expected software cost. A numerical example is used when the criterion is the expected profit. The result indicates that the proposed software release policy based on the number of software test can be a good alternative to the existing policy.

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Fatigue Life Evaluation of Spot Welding Including Loading Speed Effect (점용접부에서 하중속도효과를 고려한 피로수명평가)

  • ;;;;A. Shimamoto
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.32-37
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    • 2003
  • Evaluation of fatigue strength on the spot welded part is very important for strength design of spot welded steel structures. In this paper, we could get the life cycle of the spot welded part using the lethargy coefficient obtained through the quasi-static tensile shear test for the specimen welded by current 10kA. The reliability evaluation of the life cycle is completed by comparing the life cycle calculated under the constant loading rate with the life cycle obtained by dynamic fatigue test. And then the result calculated by the lethargy coefficient is verified through the lift cycle calculated using the dynamic final tensile stress formula under the increased loading speed. This way can make save the time and cost in processing of predicting the life cycle of a structure.

The Comparison of EPDM and Silicone in Housing Materials of Polymeric Suspension Insulators (EPDM 및 실리콘 재질의 폴리머현수애자의 특성 비교)

  • Lee, Byung-Sung;Lee, Jae-Bong;Song, Il-Keun;Han, Sang-Ok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05e
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    • pp.6-10
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    • 2003
  • In our country, the housing materials of polymeric outdoor insulators have mainly been used EPDM or silicone rubber. EPDM housing materials had been widely used in the field for the first time. The reason why silicone has the high cost of production. But recently, most of the manufacturers that newly developed polymeric insulators make its choice of silicone housing. EPDM showed a good resistance to tracking. We compared the various characteristics for EPDM and silicone insulators that have similar type and design. Silicone insulators have more performance in flashover voltage test and leakage current measurement because of a good water repellent than EPDM ones. Also, the property of EPDM compared with silicone insulators greatly decreased after aging test in combined acceleration ageing facilities for 1000 hours.

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Design of BIST Circuits for Test Algorithms Using VHDL (VHDL을 이용한 테스트 알고리즘의 BIST 회로 설계)

  • 배성환;신상근;김대익;이창기;전병실
    • The Journal of the Acoustical Society of Korea
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    • v.18 no.1
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    • pp.67-71
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    • 1999
  • In this paper, we design circuits embedded in memory chip which perform memory testing algorithms using BIST scheme to reduce testing time and cost for testing. In order to implement circuits for MSCAN, Marching and checkerboard test algorithms, which have widely used in memory testing, we survey structure of the BIST circuits and describe each block of BIST circuits by using VHDL. Thereafter, We verify behavior of each VHDL coding block and extract BIST circuits for target testing algorithms by CAD tool for simulation and synthesis. Extracted circuits have very low area overhead.

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An Experimental Study of Aerodynamic Drag on High-speed Train

  • Kwon, Hyeok-bin;Lee, Dong-ho-;Baek, Je-hyun
    • Journal of Mechanical Science and Technology
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    • v.14 no.11
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    • pp.1267-1275
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    • 2000
  • A series do wind tunnel tests were conducted for Korean high-speed train model with various shape components to assess the contributions to aerodynamic drag. In order to elucidate the ground effects, two different wind tunnels, one with a moving ground system and the other with a fixed ground, were used for the same model and the results of both were compared and analyzed in detail. The result show that a suitable ground simulation is necessary for the test of a train model with many cars and detailed underbody. But the relative difference of the drag coefficients for the modifications of shape components can be measured by a fixed ground test with high accuracy and low cost. The effects of the nose shape, the inter-cargap and the bogie-fairing on total drag were discussed and some ideas were prosed to decrease the aerodynamic resistance of high speed train.

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Development of eco-environmental Aluminium Fuel Filler Neck using Laser welding (레이저용접을 이용한 친환경 알루미늄 Fuel Filler Neck 개발)

  • Lee, Byung-Jin;Jeong, Sang-Yeong;Hwang, Hyun-Tae;Jeong, Hak-Soon;Choi, Hung-Won
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.484-489
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    • 2011
  • Nowadays, the automobile manufactures make a great efforts to reduce manufacturing cost, body weight and to develop eco-environmental parts in order to be more competitive and solve global warming. For these reasons, materials of automobile's parts are changed over from general carbon steel and stainless steel to plastic and Aluminum. And, laser welding technology is introduced to apply welding between aluminum parts. In this paper, the data of laser welding parameters is collected through lots of the experiment according to the material, welding speed and laser power to apply laser welding in Aluminum fuel filler neck assembly. After manufacturing prototype of aluminum fuel filler neck, vibration durability test, tensile strength test and salt water test are applied to verify product's satisfied function.

A Study on the Development of Aluminum Seat Frame for Commercial Bus (상용 버스용 알루미늄 시트 프레임의 개발에 관한 연구)

  • 우호광;이상복;김상범;김헌영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.91-100
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    • 2004
  • This study presents the development of a new aluminum seat frame for the commercial bus. Back moment and seat belt anchorage analysis of the conventional steel seat frame was conducted as a base model. Effective aluminum section dimensions for aluminum pipe were calculated from equivalent stiffness and equivalent weight study. Back moment and seat belt anchorage strength with the developed aluminum seat frame were compared to those of the base model. Additionally, to pass the fatigue test, shape modification of side frame assembly was conducted. From this study we could reduce the weight of seat frame more than 5 kg. And the current analysis model and procedure can provide useful informations in designing a new commercial car seat and can reduce the overall design cost and time.

The Finite Element Analysis of Car Seat Frame According to The FMVSS Strength Test (FMVSS 강도테스트에 다른 자동차 시트프레임의 유한요소해석)

  • 이호용;임중연;범형택
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.241-247
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    • 1999
  • This study presents the structural analysis of car a seat frame by the finite element method. The load-deformation characteristics of seat frame are simulated according to the test requirements by FMVSS. Three dimensional modeling technique is applied to the components of the seat frame. The shell, solid , gap and rigid elements are employed to model the car seat frame assembly. Numerical results show that the recliner and kunckle plate are identified as the possible weak part of frame, and the results are well consistent with the experimental static load test. The current analysis model can provide useful informations to design a new car seat and can reduce the overall design cost and time.

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