• Title/Summary/Keyword: Tensile residual stress

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A Study on the Thermal Properties of Glass for Effective Salvage Process of Flat Cathode-ray Tube (평면 음극선관의 재생률 향상을 위한 유리재료의 열적 특성에 관한 연구)

  • Park, Sang-Hu;Lee, Bu-Yun;Kim, Won-Jin;Heo, Bo-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.1988-1994
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    • 2001
  • The CRT(Cathode-ray Tube) of salvage is a process of separating the panel and funnel to recycle a cathode-ray tube. In this paper, the thermal properties of glass for CRT were studied to improve its recycling ratio. In the salvage process, several patterns of breakage, as called 'comer pull', were easily generated on the sealing surface of panel or funnel glass due to the residual tensile stress, which had correlations with some parameters of the manufacturing process of CRT and the initial material properties of glass. Finite element analyses and experimental approaches on the flit sealing process were carried out to obtain the major characteristic of glass related to the residual stress. From this study, it was identified that the thermal expansion coefficient of glass had much influence on the residual stress of panel glass after frit sealing process. Therefore, the optimal conditions of thermal properties for CRT glass were proposed to achieve an effective salvage process. By using these optimal conditions, the size of comer pull on the panel and funnel glass was reduced to 10% level compared with the original size, and the recycling ratio of CRT was increased in the salvage process.

Fabrication Process and Reliability Evaluation of Shape Memory Alloy Composite (형상기억복합재료의 저조공정 및 신뢰성 평가)

  • Lee, Jin-Kyung;Park, Young-Chul;Lee, Kyu-Chang;Choi, Il-Kook;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.634-641
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    • 2001
  • Shape memory alloy has been used to improve the tensile strength of composite by the occurrence of compressive residual stress in matrix using its shape memory effect. In order to fabricate shape memory alloy composite, TiNi alloy and A16061 were used as reinforcing material and mix, respectively. In this study, TiNi/A16061 shape memory alloy composite was made by using hot press method. However, the specimen fabricated by this method had the bonding problem at the boundary between TiNi fiber and Al matrix when the load was applied to it. A cold rolling was imposed to the specimen to improve the bonding effect. It was found that tensile strength of specimen subjected to cold rolling was more increased than that of specimen which did not underwent cold rolling. In addition, acoustic emission technique was used to quantify the microscopic damage behavior of cold rolled TiNi/A16061 shape memory alloy composite at high temperature.

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Study on the Structure and the Physical Properties of Synthetic Fibers Treated with Organic Solvents (V) -The Shrinkage Behavior and Property Change of Woven Fabric Composed of Nylon 6 Filaments by Formic Acid Treatment- (용제처리에 의한 합성섬유의 구조와 물성에 관한 연구(V) -Formic Acid 처리에 의한 Nylon 6 Filament 직물의 수축거동 및 성질변화-)

  • Lee, Yang-Hun;Park, Suk-Chul
    • Textile Coloration and Finishing
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    • v.1 no.1
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    • pp.54-62
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    • 1989
  • The woven fabric composed of nylon 6 filaments was treated with aqueous solutions (20, 30, 40, 50, 60%) of formic acid at 3$0^{\circ}C$ for 10 minutes under unrestrained condition, and the shrinkage behavior and some kinds of properties were examined. The shrinkages of the constituent yarns and fabric were increased with formic acid concentration, but they were lower than that of the original filaments because of fabric-structural factors. And the shrinkage of the warp was lower than that of the weft because of the residual stress from weaving process. By the restraint forces such as fabric-structural factors and residual stress, the constituent filaments were damaged partially at 60% of formic acid concentration and the degree of damage on the warp was greater than on the weft. And though the fabric count were increased overall, the spacing between the warps was decreased prior to the weft and eliminated nearly at 60% of formic acid concentration. The thickness, tensile strength, elongation, and handle value of fabric were increased overall with formic acid concentration excepting that the tensile strength for both the warp and weft directions and the elongation for the warp direction were decreased instead by the damage of yarns. But the crease recovery was decreased except the case of the weft direction at 60% of formic acid concentration.

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A Study on the Microstructure and Fatigue Properties of TiNi/A16061 Shape Memory Composite (TiNi/A16061 형상기억복합재료의 미세조직 및 피로특성에 관한 연구)

  • Yun, Du-Pyo;Park, Yeong-Cheol;Kim, Sun-Guk;Lee, Jun-Hui;Lee, Gyu-Chang
    • Korean Journal of Materials Research
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    • v.8 no.11
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    • pp.993-998
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    • 1998
  • In this study TiNi/A16061 shape memory composite is introduced as one of new material using a shape memory alloy. High tensile strength of composite due to compressive residual stress in matrix by the shape memory effect of TiNi fiber can be produced. This composite can remove the tensile residual stress by the difference of coefficients of thermal expansion between fiber and matrix. one of the significant weak point of metal matrix composite. In this paper, shape memory composites are made by squeeze casting. And then, microstructure and fatigue properties of the composites by shape memory effect above inverse transformation temperature A, of TiNi alloy are discussed. The results of the fatigue crack control properties of TiNi/A16061 shape memory composite by a squeeze casting are summarized as follows the effect of fatigue crack propagation control at 363K increases according to the increase of volume fraction and prestrain in composites.

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Friction Characteristics on Interface Between Reinforcement and Sand by Direct Shear Test Methods (전단시험방법에 따른 토목섬유/모래 접촉면에서의 마찰특성)

  • Ju, Jae-Woo;Park, Jong-Beom;Chang, Yong-Chai
    • Journal of the Korean Geosynthetics Society
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    • v.2 no.1
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    • pp.39-45
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    • 2003
  • The most important part in the earth reinforcement is the interface between soil and the reinforcement. Shear strength and shear behavior in this interface make a great role relating to the reinforcement effect. This paper presents 2 kinds of direct shear test methods. one is the strain free shear test, called 'free method', that is performed by the free condition of allowing tensile strain. The other is the strain fix shear test, called 'fixed method', that is performed by the fixed condition of not allowing tensile strain. Two reinforcements were used such as nonwoven geotextile and geogrid. That is, interfaces are composed of geogrid/sand and geotextile/sand. From the test results it shows us that the fixed method had a greater friction angle and a smaller peak shear strain than those of the free method. Residual stress of the fixed method was bigger than that of the free method but the residual stress ratio was vice versa.

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Curvature-based analysis of concrete beams reinforced with steel bars and fibres

  • Kaklauskas, Gintaris;Sokolov, Aleksandr;Shakeri, Ashkan;Ng, Pui-Lam;Barros, Joaquim A.O.
    • Structural Engineering and Mechanics
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    • v.81 no.3
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    • pp.349-365
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    • 2022
  • Steel fibre-reinforced concrete (SFRC) is an emerging class of composite for construction. However, a reliable method to assess the flexural behaviour of SFRC structural member is in lack. An analytical technique is proposed for determining the moment-curvature response of concrete beams reinforced with steel fibres and longitudinal bars (R/SFRC members). The behaviour of the tensile zone of such members is highly complex due to the interaction between the residual (tension softening) stresses of SFRC and the tension stiffening stresses. The current study suggests a transparent and mechanically sound method to combine these two stress concepts. Tension stiffening is modelled by the reinforcement-related approach assuming that the corresponding stresses act in the area of tensile reinforcement. The effect is quantified based on the analogy between the R/SFRC member and the equivalent RC member having identical geometry and materials except fibres. It is assumed that the resultant tension stiffening force for the R/SFRC member can be calculated as for the equivalent RC member providing that the reinforcement strain in the cracked section of these members is the same. The resultant tension stiffening force can be defined from the moment-curvature relation of the equivalent RC member using an inverse technique. The residual stress is calculated using an existing model that eliminates the need for dedicated mechanical testing. The proposed analytical technique was validated against test data of R/SFRC beams and slabs.

VHCF Characteristics of A7075-T651 under Pressure Variation by Shot Peening Treatment (쇼트 피닝의 압력변화에 따른 A7075-T651재의 VHCF 피로특성)

  • Suh, Chang-Min;Kim, Cheol;Kim, Tae-Joon
    • Journal of Ocean Engineering and Technology
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    • v.25 no.6
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    • pp.72-79
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    • 2011
  • In this paper, the fatigue characteristics of shot peened A7075-T651 alloy were compared with those of the specimens without the shot peening. The multi-spindle and single-spindle rotating bending fatigue testing machines were employed for the evaluation. Shot peening (SP) with various pressure (5 psi, 10 psi, 15 psi, 25 psi and 35 psi) were used in this test. In order to investigate the effect of the applied pressure during the SP, we carried out the surface roughness test, compressive residual stress test, hardness test, tensile test, VHCF (Very high cycle fatigue) test and SEM observation. SP induced the formation of remarkable compressive residual stress from the surface to certain depth of sample by means of the plastic deformation. The surface hardness and the fatigue characteristics of the specimens were also modified by the SP. According to the S-N curves, fatigue lives of shot peended sample with 25 psi measures 50 times higher than that of the untreated sample. The fatigue lives of shot peened sample with 15 psi and 35 psi measure approximately 10 times higher than that of the untreated ones.

On the Deformation Control of Ship's Thin Plate Block by Applying the Tensioning Method (장력법을 적용한 선체 박판블록의 변형감소 방안에 관한 실험연구)

  • Lee Joo-Sung;Kim Cheul-Ho
    • Journal of Ocean Engineering and Technology
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    • v.20 no.3 s.70
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    • pp.103-108
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    • 2006
  • It has been well appreciated that reducing weld-induced deformation as law as possible is important during fabrication for a more efficient production of blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the weld-induced deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

A Study on the Deformation Control of Thin Plate Block by Applying the Tensioning Method (장력법을 적용한 박판블록의 변형제어에 관한 연구)

  • Kim, Cheol-Ho;Yang, Jong-Soo;Kim, Ho-Kyung
    • Journal of Welding and Joining
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    • v.25 no.6
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    • pp.59-63
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    • 2007
  • The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints have much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the transverse and longitudinal deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test has been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective in reducing the weld-induced residual stress as well as the weld-induced deformation.

Evaluation of Characteristic for SS400 and STS304 steel by Weld Thermal Cycle Simulation - 1st Report : on the Mechanical Properties and Microstructure (용접열사이클 재현에 의한 SS400강 및 STS304강의 특성 평가 - 제1보 : 기계적 특성 및 조직)

  • Ahn, Seok-Hwan;Jeong, Jeong-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.19 no.6 s.67
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    • pp.64-71
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    • 2005
  • The welding methods have been applied to the most structural products used in the automobile, ship construction, and construction. The structure steel must have sufficient strength of structure; However, the mechanical properties of the welded part changes when it is welded. Therefore, the stability or life of the structure may be affected by the changed mechanical properties. The mechanical properties of the welded part must be examined in order to ensure the safety of structure. In this research, the SS400 steel and the STS304 steel were used to estimate the mechanical properties of the HAZ by weld thermal cycle simulation. In this study, the materials were used to examine the weld thermal cycle simulation characteristic, under two conditions: the drawing with diameter of $\Phi$10 and the residual stress removal treatment. To examine the mechanical properties by the weld thermal cycle simulation, the tensile test was carried out in room temperature. The crosshead speed was lmm/min.