• Title/Summary/Keyword: Tensile and Creep Strength

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A Study on Mechanical Properties Changes to Improve the Confidence of Remaining Life Evaluation for the Weldment of Power Plant Boiler Tube (발전설비 보일러 튜브 용접부의 잔여수명평가 신뢰성 향상을 위한 기계적 물성 변화 연구)

  • Oh, Byungjin;Jang, Joong Soon
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.26-34
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    • 2013
  • Boiler equipment in power plant is always being operated in harsh conditions and severely exposed to the extreme environment of high temperature. Therefore periodically the state of devices should be checked, diagnosed, and analyzed to ensure the reliability of the equipment. Traditionally, such a diagnosis is based one or two physical properties of the sample taken from the equipment like hardness, microstructure, etc.. However, to enhance the confidence of the diagnosis, it is necessary to synthesize those properties together. This paper is to propose such a synthetic procedure for T23 which was developed to be used in $569^{\circ}C/596^{\circ}C$ condition. Creep test and accelerated degradation test were performed simultaneously, and the physical properties such as microstructure, tensile strength, yield strength, hardness, and indentation properties were measured. This paper proposes a method of determining the remaining life by quantitative comparison. It will provide the basis of evaluating life assessment more objective and reliable.

Fatigue Life Prediction Model of 12% Cr Rotor Steel (12% 크롬 로터강의 피로수명 예측 모델에 관한 연구)

  • 장윤석;오세욱;오세규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1349-1355
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    • 1990
  • By examining the fatigue deformation properties of 12% Cr rotor steel which has been proved to have high fatigue and creep rupture strength around 600deg. C, authors reviewed major fatigue life prediction models such as Manson, Langer and Morrow equations, and following results were obtained. (1) A simple life prediction model for 12% Cr rotor steel was obtained as follows : DELTA..epsilon.$_{t}$ =2.18+.sigma.$_{u}$ /E+ $N^{-0.065}$+ $e^{0.6}$ $N^{-0.025}$ This equation shows that fatigue life, N, can be easily determined when total strain range, DELTA..epsilon.$_{t}$ and ultimate tensile strength, .sigma.$_{u}$ are known by simple tension test on the given test conditions. (2) Life prediction equation with equivalent maximum stress, DELTA..sigma./2, corresponding maximum strain in one cycle at room temperature is as follows: DELTA..sigma./w=-7.01logN+96.69+96.69

New constitutive models for non linear analysis of high strength fibrous reinforced concrete slabs

  • Yaseen, Ahmed Asaad;Abdul-Razzak, Ayad A.
    • Structural Engineering and Mechanics
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    • v.82 no.1
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    • pp.121-131
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    • 2022
  • The main goal of this study is to prepare a program for analyzing High Strength Steel Fibrous Reinforced Concrete (HSSFRC) slabs and predict the response and strength of the slab instead of preparing a prototype and testing it in the laboratory. For this purpose, new equations are proposed to represent the material properties of High Strength Steel Fibrous Reinforced Concrete. The proposed equations obtained from performing regression analysis on many experimental results using statistical programs. The finite element method is adopted for non-linear analysis of the slabs. The eight-node "Serendipity element" (3 DoF) is chosen to represent the concrete. The layered approach is adopted for concrete elements and the steel reinforcement is represented by a smeared layer. The compression properties of the concrete are modeled by a work hardening plasticity approach and the yield condition is determined depending on the first two stress invariants. A tensile strength criterion is adopted in order to estimate the cracks propagation. many experimental results for testing slabs are compared with the numerical results of the present study and a good agreement is achieved regarding load-deflection curves and crack pattern. The response of the load deflection curve is slightly stiff at the beginning because the creep effect is not considered in this study and for assuming perfect bond between the steel reinforcement and the concrete, however, a great agreement is achieved between the ultimate load from the present study and experimental results. For the models of the tension stiffening and cracked shear modulus, the value of Bg and Bt (Where Bg and Bt are the curvature factor for the cracked shear modulus and tension stiffening models respectively) equal to 0.005 give good results compared with experimental result.

Evaluation of Moisture Susceptibility on Asphalt Mixtures mixing Anti-Stripping Agent (박리방지제의 첨가에 따른 아스팔트 혼합물의 수분민감성 평가)

  • Yang, Sung-Lin;Hwang, Sung-Do;Kim, Yeong-Min;Jeong, Kyu-Dong
    • International Journal of Highway Engineering
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    • v.10 no.4
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    • pp.41-52
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    • 2008
  • This study is to evaluate the property for the moisture susceptibility of asphalt mixtures using anti-stripping agent. Asphalt mixtures using lime, hydrated lime and liquid anti-stripping agent are evaluated through the three types of modified moisture conditioning($H_c$, V_s$, F-T). Indirect Tensile Test, that is recommended by AASHTO TP-9, which includes creep test, resilient modulus test and strength test is used to estimate moisture susceptibility. Analysis method through Energy Ratio(ER) that is proposed by Roque at University of Florida is used to evaluate moisture susceptibility and moisture resistance effects of asphalt mixtures using anti-stripping agent. As a test result, material property of asphalt mixtures was changed by moisture conditioning methods and the types of anti-stripping agent. Also, cracking resistance of accumulated moisture damage was changed by moisture conditioning methods and the types of anti-stripping agent. Based on test result, it was found that cracking resistance using Energy Ratio was differed from 10% to 30%.

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A Study on Prediction of Nugget Diameter by Resistance Spot Welding Finite Element Analysis of High Tensile Steel (SGAFC 780) (고장력 강판(SGAFC780)의 저항 점 용접의 유한요소해석을 통한 너깃 직경 예측)

  • Lee, Cheal-Ho;Kim, Won Seop;Lee, Jong-Hun;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.11
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    • pp.144-150
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    • 2019
  • In this study, resistance spot welding was performed using a high tensile steel plate SGAFC 780. The shear tensile strength, fracture profile, nugget diameter, and simulation were compared according to the conditions. After the nugget diameter calibration, the minimum diameter of welding was more than 4.3mm when the welding current was 8kVA or more. At 9kVA and above 10kVA, the minimum nugget diameter of 4.3mm was satisfied. On the other hand, due to the high current and time, the fly phenomenon occurred and the deep indentation remained. An evaluation of the weldability confirmed that there was an interval that was evaluated as weld failure due to the creep phenomenon, which satisfied the tensile shear strength and minimum nugget diameter. On the other hand, areas that have sufficient load bearing capacity even when drift has occurred were also identified. The simulation results show that the error rate was less than 4.2% when comparing the nugget diameter in the simulation and the experimental results in the appropriate weld zone, and confirmed the reliability of the simulation.

A Forging Analysis and Mechanical Properties Evaluation of Superalloy Exhaust Valve Spindle (초내열 합금 배기 밸브 스핀들 단조 해석 및 기계적 특성 평가)

  • Choi, S.G.;Oh, J.S.;Jeong, H.S.;Cho, J.R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.84-88
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    • 2009
  • The nickel-based alloy Nimonic 80A possesses strength, and corrosion, creep and oxidation resistance at high temperature. The exhaust valves of low speed diesel engines are usually operated at temperature levels of 400-$600^{\circ}C$ and high pressure to enhance thermal efficiency and exposed to the corrosion atmosphere by the exhaust gas. Also, the exhaust valve is subjected to repeated thermal and mechanical loads. So, the nickel-based alloy Nimonic 80A was used for the large exhaust valve spindle. It is composed a 540mm diameter head and a 125mm diameter stem. It is developed large products by hot closed-die forging. Manufacturing process analysis of the large exhaust valve spindle was simulated by closed die forging with hydraulic press and cooled in air after forging. The preform was heated to $1080^{\circ}C$ Numerical calculation was performed by DEFORM-2D, a commercial finite element code. Heat transfer can be coupled with the deformation analysis in a non-isothermal deformation analysis. Mechanical properties of the large exhaust valve spindle were evaluated by the variety of tests, including microstructure observation, tensile, as well as hardness and fatigue tests, were conducted to evaluate the mechanical properties for head part of exhaust valve spindle.

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Friction Welding of Dissimilar Hot Die Punch Materials and Its Creep Prediction and Quality Evaluation by AE(I) - FRW and AE+ (열간 금형펀치 제작을 위한 이종재 마찰용접과 고온크리프 실시간 예측 및 AE에 의한 품질평가(Ⅰ) -마찰용접과 AE)

  • Park, Il-Dong;Oh, Sae-Kyoo;Kim, Ji-Su
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.77-82
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    • 1999
  • The compleete joining method for dissimilar hot die punch materials and its real-time evaluation method are not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction wleding with a diffusion mechanism in bonding was applied in this study. So, this work was carried out to determine the optimal friction welding conditions and to analyze mechanical properties of friction welded joints of hot die punch materials (STD61 for the blade part of hot die punch) to alloy steel (SCM440 for the shank park of hot die punch) such as plunger. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

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Long Term Deflection of Flat Plate Affected by Construction Load (시공하중의 영향을 받는 플랫플레이트의 장기처짐)

  • Kang, Su-Min;Lee, Ji-Woong;Oh, Jea-Geun;Kim, Ook-Jong;Lee, Do-Bum;Park, Hong-Gun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.149-152
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    • 2006
  • Serviceability of reinforced concrete building is affected dominantly by long term deflection of slab. And in case of reinforced concrete building with flat plate slab, severe long term deflection was expected because it has no beams which have large flexural stiffness. Therefore it is important to calculate exactly long term deflection of RC flat plate structure to assure its serviceability. However, current codes couldn't calculate exactly long term deflection of RC flat plate structure because they don't consider effects of boundary condition and construction load. By the way, recently the method to calculate long term deflection of RC flat plate structure was proposed by considering these effects. In the present study, long term deflection of RC flat plate structure was analyzed by comparing this method with recent experimental results. In conclusion, long term deflection of RC flat plate structure was affected considerably by effects of boundary condition, construction load and tensile strength of concrete. And recently proposed method considers these effects reasonably but it should be modified to reflect creep effect of RC flat plate slab reasonably.

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Mechanical Characteristics of Asphalt Stabilized Soil (아스팔트 안정처리토의 역학적 특성 연구)

  • 박태순;최필호
    • Journal of the Korean Geotechnical Society
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    • v.19 no.5
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    • pp.189-197
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    • 2003
  • The treatment and hauling of surplus soils which occur from construction activity are costly and have been demanding a reasonable recycling method. This study presents laboratory test results regarding the mechanistic properties of asphalt stabilized soils. The foamed asphalt equipment which generates the asphalt bubble was used to mix the soil. The marshall stability, indirect tensile test, resilient modulus, creep test and triaxial test(UU) were conducted to find out the performance of the asphalt stabilized soil. The test results were compared with the samples that fabricated in different conditions(the samples without asphalt and the reinforced samples using 2% cement). The inclusion of the asphalt in the soil has improved the marshall stability, resilient modulus and moisture susceptibility, and the addition of the 2% cement has even more increased these properties. The amount of the fines and the optimum moisture contents for mixing affects the mechanistic properties and important parameters for mix design.

Drying Shrinkage Behaviors of Concrete with Powder Type Shrinkage Reducing Agent and Fly Ash (분말형 수축저감제와 플라이애쉬가 혼입된 콘크리트의 건조수축 거동)

  • Min, Kyung-Hwan;Lee, Dong-Gyu;Jeong, Yong-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3535-3541
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    • 2015
  • In this study, series of tests were performed for drying shrinkage characteristics of concrete with power type shrinkage reducing agent (SRA) and fly ash as a part of research to reduce drying shrinkage of concrete. Firstly, for the mechanical properties, a target strength was acquired securely. In the unrestraint shrinkage tests, the SRA decreased the drying shrinkage about $200{\mu}{\varepsilon}$. Lastly, in the ring tests, due to the tensile creep effect, the concrete with SRA showed the cracking times as much again as the concrete with ordinary Portland cement only did.