• Title/Summary/Keyword: Tearing simulation

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Prediction of the Rupture of Circular Sections of Reinforced Concrete and Fiber Reinforced Concrete

  • Adjrad, A.;Bouafia, Y.;Kachi, M.S.;Ghazi, F.
    • International Journal of Concrete Structures and Materials
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    • v.10 no.3
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    • pp.373-381
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    • 2016
  • As part of this study, has been developed a numerical method which allows to establish abacuses connecting the normal force with bending moment for a circular section and therefore to predict the rupture of this type of section. This may be for reinforced concrete (traditional steel) or concrete reinforced with steel fibers. The numerical simulation was performed in nonlinear elasticity up to exhaustion of the bearing capacity of the section. The rupture modes considered occur by plasticization of the steel or rupture of the concrete (under compressive stresses or tensile stresses). Regarding the fiber-reinforced concrete, the rupture occurs, usually, by tearing of the fibers. The behavior laws of the different materials (concrete and steel) correspond to the real behavior. The influence of several parameters was investigated, namely; diameter of the section, concrete strength, type of steel, percentage of reinforcement and contribution of concrete in tension between two successive cracks of bending. A comparison was made with the behavior of a section considering the conventional diagrams of materials; provided by the BAEL rules. A second comparative study was performed for fibers reinforced section.

Difference in Solidification Process between Al-Mg Alloy and Al-Si Alloy in Die-Casting (Al-Mg계 합금과 Al-Si계 합금의 다이캐스팅 응고과정의 차이)

  • Choi, Se-Weon;Kim, Young-Chan;Cho, Jae-Ik;Kang, Chang-Seog;Hong, Sung-Kil
    • Korean Journal of Materials Research
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    • v.22 no.2
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    • pp.82-85
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    • 2012
  • The effect of the alloy systems Al-Mg alloy and Al-Si alloy in this study on the characteristics of die-casting were investigated using solidification simulation software (MAGMAsoft). Generally, it is well known that the casting characteristics of Al-Mg based alloys, such as the fluidity, feedability and die soldering behaviors, are inferior to those of Al-Si based alloys. However, the simulation results of this study showed that the filling pattern behaviors of both the Al-Mg and Al-Si alloys were found to be very similar, whereas the Al-Mg alloy had higher residual stress and greater distortion as generated due to solidification with a larger amount of volumetric shrinkage compared to the Al-Si alloy. The Al-Mg alloy exhibited very high relative numbers of stress-concentrated regions, especially near the rib areas. Owing to the residual stress and distortion, defects were evident in the Al-Mg alloy in the areas predicted by the simulation. However, there were no visible defects observed in the Al-Si alloy. This suggests that an adequate die temperature and casting process optimization are necessary to control and minimize defects when die casting the Al-Mg alloy. A Tatur test was conducted to observe the shrinkage characteristics of the aluminum alloys. The result showed that hot tearing or hot cracking occurred during the solidification of the Al-Mg alloy due to the large amount of shrinkage.

Development of Finite Element Ductile Tearing Simulation Model Considering Strain Rate Effect (변형률 속도를 고려한 유한요소 기반 연성 찢김 해석 기법 개발)

  • Nam, Hyun Suk;Kim, Ji Soo;Kim, Jin Weon;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.167-173
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    • 2016
  • This paper proposes ductile failure simulation under high strain rate conditions using finite element (FE) analyses. In order to simulate a cracked component under a high strain rate condition, this paper applies the stress-modified fracture strain model combined with the Johnson/Cook model. The stress-modified fracture strain model determines the incremental damage in terms of stress triaxiality (${\sigma}_m/{\sigma}_e$) and fracture strain (${\varepsilon}_f$) for a dimple fracture using the tensile test results. To validate the stress-modified fracture strain model under dynamic loading conditions, the parameters are calibrated using the tensile test results under various strain rates and the fracture toughness test results under quasi-static conditions. The calibrated damage model predicts the CT test results under a high strain rate. The simulated results were then compared with the experimental data.

Study on Design Parameters in a Stamping Process of an Automotive Member with the Simulation-based Approach (해석적인 방법을 이용한 복잡한 형상의 자동차 부재 스탬핑 공정에서의 주요 설계인자 연구)

  • Song J. H.;Kim S. H.;Kim S. H.;Huh H.
    • Transactions of Materials Processing
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    • v.14 no.1 s.73
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    • pp.21-28
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    • 2005
  • This paper is concerned with the quantitative effect of design parameters on a stamped part of the auto-body. The considered parameters in this paper are the blank holding force, the draw-bead force, the blank size which greatly affect the metal flow during stamping. The indicators of formability selected in this paper are failures such as tearing, wrinkling and the amount of springback. The stamping process of the front side inner member is simulated using the finite element analysis changing the design parameters. The numerical results demonstrate that the blank holding force cannot control the local metal flow during forming although it controls the overall metal flow. The modification of the initial blank size considering the punch opening line ensures the local wrinkling and reduces the amount of springback after forming. The restraining force of draw-bead controls the metal flow in the local area and reduces the amount of excess metal. It is noted that the parametric study of design parameters such as blank holding force, the blank size and the draw-bead are very important in the process design of the complicated member.

Manufacturing Automobile Member Part by Multi-Stage Simulation (다공정 성형 해석에 의한 자동차 멤버 부품 개발)

  • Park C. D.;Chung W. J.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.11a
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    • pp.71-78
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    • 2004
  • Most of member parts have experienced severe springback problems because of their open shape Now it becomes imperative to develop an effective method, which can resolve these problems. However, there remain several obstacles to get accurate estimation of shape error. In analysis, we have to analyze the total process including forming, trimming and flanging. Furthermore, it is another challenge to compare the computed result with the real shape. In this study we developed an analysis program for the springback analysis. We could achive a big enhancement in computation time in springback analysis by using latest equation solving technique and could get a more robust solution conversence by contination method. We have approached this problem in two steps. In the first step, we analyzed forming stage to solve tearing and wrinkling problems. In the second step, we have analyzed full process and have done springback analysis with the same boundary condition as field measuring conditions. We have investigated the accuracy of springback analysis in terms of gap and flush used for insfection of real autobody panels. We found good and effective agreement with the observed results.

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Tearing of metallic sandwich panels subjected to air shock loading

  • Zhu, Feng;Lu, Guoxing;Ruan, Dong;Shu, Dong-Wei
    • Structural Engineering and Mechanics
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    • v.32 no.2
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    • pp.351-370
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    • 2009
  • This paper presents a computational study for the structural response of blast loaded metallic sandwich panels, with the emphasis placed on their failure behaviours. The fully-clamped panels are square, and the honeycomb core and skins are made of the same aluminium alloy. A material model considering strain and strain rate hardening effects is used and the blast load is idealised as either a uniform or localised pressure over a short duration. The deformation/failure procedure and modes of the sandwich panels are identified and analysed. In the uniform loading condition, the effect of core density and face-sheets thicknesses is analysed. Likewise, the influence of pulse shape on the failure modes is investigated by deriving a pressure-impulse (P-I) diagram. For localised loading, a comparative study is carried out to assess the blast resistant behaviours of three types of structures: sandwich panel with honeycomb core, two face-sheets with air core and monolithic plate, in terms of their permanent deflections and damage degrees. The finding of this research provides a valuable insight into the engineering design of sandwich constructions against air blast loads.

Numerical Simulation of Sloshing Test for Fuel Tank of Rotorcraft (회전익항공기용 연료탱크 슬로싱 시험 수치해석)

  • Kim, Hyun-Gi;Kim, Sung Chan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.7
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    • pp.687-693
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    • 2016
  • The rapid turning and acceleration movement of a rotorcraft leads to a sloshing phenomenon in the fuel tank. Sloshing caused by rapid movement can affect the internal components by creating an excessive load. In severe situations, the resulting damage to the internal components and pipes can also lead to the tearing of the fuel tank itself. Therefore, to improve the survivability of the crew, the internal components of the fuel tank must be designed to retain their structural soundness during the sloshing phenomenon. In order to accomplish this, the sloshing load acting on the components first needs to be determined. This paper investigates the sloshing load applied to the internal components by performing numerical analysis for rotary-wing aircraft fuel tanks in the sloshing test. Fluid-Structural Interaction (FSI) analysis based on smoothed particle hydrodynamics (SPH) is conducted and the conditions specified in the US military standard (MIL-DTL-27422D) are employed for the numerical simulation. Based on this numerical simulation, by analyzing the load applied to the internal components of the fuel tank due to the sloshing phenomenon, the possibility of obtaining the design data by numerical analysis is examined.

Numerical Simulation of Cone Penetration Tests in Sand Ground Using Critical State Mohr Coulomb Plasticity Model (한계상태 Mohr Coulomb 소성 모델을 활용한 콘관입시험의 수치적 모사)

  • Woo, Sang Inn;Chung, Choong-Ki
    • Journal of the Korean Geotechnical Society
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    • v.35 no.2
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    • pp.37-51
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    • 2019
  • This study focuses on the numerical simulations of the cone penetration tests in a sand ground. The mechanical responses of sand were described using the modified Mohr Coulomb plasticity model based on the critical state soil mechanics. In the plasticity model, the dilatancy angle was not a constant, but a function of the distance to the critical state line from the current state of void ratio and mean effective stress. To simulate cone penetration tests numerically, this study relied on Lagrangian finite element method under the axisymmetric condition. To enable penetration of the cone penetrometer without tearing elements along the symmetric axis, the penetration guide concept was adopted in this study. The results of numerical simulations on the calibration chamber cone penetration tests had good agreement with the experimental results.