• Title/Summary/Keyword: Tank-mixing

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Study of the Rheological Properties of a Fermentation Broth of the Fungus Beauveria bassiana in a Bioreactor Under Different Hydrodynamic Conditions

  • Nunez-Ramirez, Diola Marina;Medina-Torres, Luis;Valencia-Lopez, Jose Javier;Calderas, Fausto;Lopez-Miranda, Javier;Medrano-Roldan, Hiram;Solis-Soto, Aquiles
    • Journal of Microbiology and Biotechnology
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    • v.22 no.11
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    • pp.1494-1500
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    • 2012
  • Fermentation with filamentous fungi in a bioreactor is a complex dynamic process that is affected by flow conditions and the evolution of the rheological properties of the medium. These properties are mainly affected by the biomass concentration and the morphology of the fungus. In this work, the rheological properties of a fermentation with the fungus Beauveria bassiana under different hydrodynamic conditions were studied and the rheological behavior of this broth was simulated through a mixture of carboxymethyl cellulose sodium and cellulose fibers (CMCNa-SF). The bioreactor was a 10 L CSTR tank operated at different stir velocities. Rheological results were similar at 100 and 300 rpm for both systems. However, there was a significant increase in the viscosity accompanied by a change in the consistence index, calculated according to the power law model, for both systems at 800 rpm. The systems exhibited shear-thinning behavior at all stir velocities, which was determined with the power law model. The mixing time was observed to increase as the cellulose content in the system increased and, consequently, the efficiency of mixing diminished. These results are thought to be due to the rheological and morphological similarities of the two fungal systems. These results will help in the optimization of scale-up production of these fungi.

A Numerical Analysis on Effect of Baffles in a Stirred Vessel (교반탱크에서 베플 형상의 영향에 관한 수치 해석적 연구)

  • Yeum, Sang Hoon;Lee, Seok Soon
    • Journal of Aerospace System Engineering
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    • v.13 no.1
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    • pp.1-10
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    • 2019
  • The flow characteristics in a stirred tank are very useful in a wide variety of industrial applications. Generally, the flow pattern, power consumption and mixing time in stirred vessels depend not only on the design of the impeller, but also on the tanks' geometry and internal structure. In this study, the analysis of an unstable and unsteady complicated flow characteristics generated by the interaction between the baffle shape and impeller were performed using the ANSYS FLUENT LES Turbulence Model. The study compared the predictions of CFD with the interaction between two types of rotating impellers (axial and radial flows) and the shapes of three baffles. The results of the comparison verified that the design model showed a relatively efficient trend in the mixing flow fields and characteristics around the impeller and baffles during agitation.

CO2 Mineral Carbonation Reactor Analysis using Computational Fluid Dynamics: Internal Reactor Design Study for the Efficient Mixing of Solid Reactants in the Solution (전산유체역학을 이용한 이산화탄소 광물 탄산화 반응기 분석: 용액 내 고체 반응물 교반 향상을 위한 내부 구조 설계)

  • Park, Seongeon;Na, Jonggeol;Kim, Minjun;An, Jinjoo;Lee, Chaehee;Han, Chonghun
    • Korean Chemical Engineering Research
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    • v.54 no.5
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    • pp.612-620
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    • 2016
  • Aqueous mineral carbonation process, in which $CO_2$ is captured through the reaction with aqueous calcium oxide (CaO) solution, is one of CCU technology enabling the stable sequestration of $CO_2$ as well as economic value creation from its products. In order to enhance the carbon capture efficiency, it is required to maximize the dissolution rate of solid reactants, CaO. For this purpose, the proper design of a reactor, which can achieve the uniform distribution of solid reactants throughout the whole reactor, is essential. In this paper, the effect of internal reactor designs on the solid dispersion quality is studied by using CFD (computational fluid dynamics) techniques for the pilot-scale reactor which can handle 40 ton of $CO_2$ per day. Various combination cases consisting of different internal design variables, such as types, numbers, diameters, clearances and speed of impellers and length and width of baffles are analyzed for the stirred tank reactor with a fixed tank geometry. By conducting sensitivity analysis, we could distinguish critical variables and their impacts on solid distribution. At the same time, the reactor design which can produce solid distribution profile with a standard deviation value of 0.001 is proposed.

Characteristics for Co-digestion of Food Waste and Night Soil using BMP Test (BMP실험을 이용한 음식물폐기물 및 분뇨의 병합소화 특성)

  • Cho, Jinkyu;Kim, Hyungjin;Oh, Daemin
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.9
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    • pp.13-18
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    • 2014
  • BMP test was carried out to evaluate the characteristics for co-digestion of night soil and food waste. 6 types of sludge were tested in 30 days which were raw, excess, digested, night soil/septic tank (1:1), food waste (food : dilution water = 1:1), and mixed sludge. Bio gas was produced actively after 2 days, and continued in 2 weeks. Gas generation amount was decreased rapidly after considerable space of time. Especially maximum productivity of gas was shown in 7~8 days. The ultimate methane yields of raw, excess, digested, night soil/septic tank, food waste, and mixed sludge were 64.63, 67.49, 66.45, 72.44, 107.85, and 46.71 mL $CH_4/g$ VS respectively from Modified Gompertz model. The lag growth phase time and maximum specific methane production rate of mixed sludge were 1.88 day and 80.4 mL/day respectively. The methane potential of mixed sludge was higher than individual sludge. So high methane potential was expected by controlling mixing ratio of food waste. Besides stable operation of digestion tank and the solution of oligotrophic problem were possible.

Coagulation Characteristics of Wastewater Treatment Process Using Completely Mixed Chamber (완전 혼화조를 이용한 폐수처리 공정의 응집특성)

  • Kim, Dong-Jun;Park, Sang-Kyoo;Lee, Yong-Ho;Yang, Hei-Cheon
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.8
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    • pp.1187-1195
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    • 2009
  • The objective of this study is to investigate the coagulation characteristics of the completely mixed chamber for wastewater treatment. The completely mixed chamber system was composed of the reservoirs, the three-stage mixing and coagulation part with propeller impeller, the injection parts of coagulants, a sedimentation tank and a control panel. Wastewater sample of pH 8.5 and initial turbidity 1,000NTU was prepared using sludge taken from a tunneling work site. The efficiency of turbidity removal with increasing the dosage of coagulant aids increased by about 99%. Increasing coagulant above the optimal dosage, however, the efficiency of turbidity removal decreased.

Performance Analysis for Ammonia Reduction of Biofilter Using Swine Compost as Filter Material (돈분퇴비를 여재로 이용한 Biofilter의 암모니아 제거효율)

  • Jang, Young-Soo;Oh, In-Hwan;Hwang, Hyun-Seob;Park, Sang-Hyuk
    • Journal of Biosystems Engineering
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    • v.33 no.4
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    • pp.253-259
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    • 2008
  • In this paper an optimum design of a lab-scale biofilter for absorbing ammonia has been proposed and analyzed. This biofilter is using pine chaff and wood shaving as filter materials. It is assumed that the biofilter can be used as a storage tank of swine manure slurry or swine stall. To evaluate the biofilter performance, the ammonia, mainly offensive odor ingredient, was measured. Swine compost was mixed with filter materials in ratio of 1:1 on weight base. Each test continued for 20 days. The ammonia emissions were reduced by 97.9% and 98.3% in case of using biofilter filled with pine chaff and compost, and wood shaving and compost, respectively. The system was tested with and without adding compost. It was found that the biofilter with wood shaving and compost has an ammonia removal efficiency of 94.1%, while biofilter with wood shaving only has 85.3%. The biofilter with wood shaving and compost showed 8.8% higher removal efficiency than that of wood shaving only. By mixing the compost, the number of microorganism was found to be about 2.3 times more than that of wood shaving only. Therefore it can be concluded that adding compost has a positive effect on the formation of microorganism.

A Study on Possibility of Sedimentation Basin Omission After Installed Membrane System in Drinking Water Treatment (정수처리시설에서 막공정 도입시 침전공정생략 가능성에 관한 연구)

  • Kim, Hyung-Sun;Zhoh, Choon-Koo;Hong, Seong-Ho;Kim, Sung-Jin;Lee, Kil-Sook
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.3
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    • pp.403-410
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    • 2006
  • The objective of this study was to evaluate the possibility of sedimentation basin omission when installed hybrid membrane filtration process in the field plant with the capacity of $500m^3/day$ for 11 months in the "G", water purification plant in Seoul. In order to evaluate the possibility of the sedimentation basin omission, we measured the change of DOC by coagulant dosage. Dosage of PAC(power activated carbon) 4mg/L and coagulant($AI_2O_3$ 10%) 1.67mg/L were compatible to meet the water quality. Also according to the experiment without settlement process, optimization G values were determined to be 300/s, 64/s, and 32/s at the mixing tank, the first flocculator and the second flocculator, respectively. The test was performed under the conditions PAC-coagulation-no settlement-MF. As a result, a dosage of 4.0mg/L as PAC and 0.86 to 1.22mg/L as $Al_2O_3$(10%) in the condition of flux of 62.5LMH were determined to keep TMP value less than $1.0kg_f/cm^2$.

Experimental Study on Transformation of IPF and Pressure Drop in Branches with Ice Slurry (아이스슬러리의 분기관내 압력손실과 IPF 변화에 관한 실험적 연구)

  • 박기원;최현웅;노건상;정재천
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.2
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    • pp.272-279
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    • 2003
  • This study aimed to understand the effects of transporting ice slurry Particles through Pipes with branches. The experimental apparatus was constructed as ice slurry mixing tank. vortex pump, manometers for differential pressure measuring. IPF(ice packing factor) measuring instruments and branches as test sections. The experiments were carried out under various conditions. with concentration of water solution ranging between 0∼20wt% and velocity of water solution at the entry ranging between 1.5∼2.5m/s. The differential Pressure and IPF between the pipe entry and exit were measured. and flowing form was checked throughout the experiment. The pressure loss in 3d branches appeared compared with 6d branches so that it was very high. In the pressure loss of the inside and outside of branches. 6d branches was showed the difference. but was agreed in 3d branches The pressure loss according to concentration of water solution, low value appeared at 10wt% in 6d branches, at 20wt% in 3d branches. The pressure loss according to velocity, did not show large difference. The change of IPF at outlet, appeared +15∼-25% in 6d branches and 0∼-20% in 3d branches. The difference of IPF at the inside and outside of branches. appeared 10∼15% in 6d branches and maximum 5% in 3d branches.

Corrosion Control in Water Distribution System using Lime and Carbon Dioxide(I) - Determination of Optimum Operational Conditions in Lime Adding Process (소석회와 CO2를 이용한 상수관로의 부식제어(I) - 소석회 주입공정의 최적 운전인자 도출)

  • Sohn, Byung-Young;Byun, Kyu-Sik;Kim, Young-Il;Lee, Doo-Jin
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.3
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    • pp.373-378
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    • 2008
  • The pH & alkalinity adjustment method by lime and carbon dioxide($CO_2$) for corrosion control in water distribution system was investigated to determine the optimum operational condition in lime adding process in water treatment plant(WTP). The mixing time at dissolution tank and sedimentation time at saturator for maintaining optimal turbidity condition of lime supernatant were 60~75 minutes and 75~95 minutes, respectively. There was no difference according to $CO_2$ adding methods such as $CO_2$ saturated water or $CO_2$ gas. But, $CO_2$ saturated water could be convenience at WTP in terms of pH control and quantitative dosing. To minimize generation of calcium carbonate products, the short time interval between adding of lime and $CO_2$ is most important. The lime should be added below 32 mg/l for preventing pH rising and generation of calcium carbonate products at the heating condition.

A Study on Unsteady Flow Characteristics in a Industrial Mixer with Hydrofoil Types Impeller by PIV (PIV에 의한 산업용 교반기내 Hydrofoil 임펠러 형태에 따른 비정상 유동특성에 관한 연구)

  • Kim, Beom-Seok;Kim, Jeong-Hwan;Kang, Mun-Hu;Kim, Jin-Gu;Lee, Young-Ho
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.863-868
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    • 2003
  • Mixers are used in various industrial fields where it is necessary to intimately mix two reactants in a short period of time. However, despite their widespread use, complex unsteady flow characteristics of industrial mixers are not systematic investigated. The present study aimed to clarify unsteady flow characteristics induced by various impellers in a tank. Impellers arc hydrofoil turbine and neo-hydrofoil turbine types. A high speed CCD camera and an Ar-Ion laser for illumination were adopted to clarify the time-dependent flow characteristics of the mixers. The rotating speed of impellers increased from 6Hz to 60Hz by 6Hz, The maximum velocity around neo-hydrofoil impeller is higher than the hydrofoil type impeller. These two types of turbine shows that typical flow characteristics of axial turbine and suitable for mixing high-viscosity materials.

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