• Title/Summary/Keyword: Tank cover

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Stamping process design to develop a urea tank cover for excavators based on sheet metal forming analysis (굴삭기 요소수 탱크 커버의 신규 모델 개발을 위한 CAE 기반 프레스 성형 공정 설계)

  • Jeon, Yong-Jun;Heo, Young-Moo;Yun, Seok-Hyun;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.49-55
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    • 2020
  • Recently, when a new component of construction equipment is designed, a stamping process capable of producing parts having high appearance quality and precision has been gaining attention. However, in general, as it is developed based on existing parts made by welding metal sheets and tubes, frequent to die modification occurs, which increases the time and cost of developing new parts. Thus, it is necessary to reduce the cost by shortening the die development period. In this study, a stamping process was designed for the urea tank cover, which is a part for excavators, to reduce the die development period through sheet metal forming analysis. The stamping process was designed by determining the blank holding force after selecting the initial blank shape and size. The round value at the corner was modified such that formability is ensured. After selecting process parameters, the thickness reduction rate and spring-back effect were reviewed.

Study on the Performance Analysis of Solar Heating System with Cloud Cover (운량에 따른 태양열 시스템의 성능 분석에 관한 연구)

  • Kim, Won-Seok;Pyo, Jong-Hyun;Cho, Hong-Hyun;Ryu, Nam-Jin
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1215-1219
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    • 2009
  • In this study, the performance of solar assisted hybrid heat pump system with cloud cover were analyzed by using experimental method in spring season. It was consisted of concentric evacuated tube solar collector, heat medium tank, heat storage tank, heat pump, and so on. As a result, the solar radiation should be maintained over $4.1\;MJ/m^2$ in order to operate solar heating system for heating. Solar heat of collector wasn't affected by ambient temperature, but cloud cover has a big effect to collector efficiency. In addition, the collector efficiency is about 50-60%, and solar fraction is 40% for this system.

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A study on reduction of springback defects in excavator tank cover part (굴삭기 Tank Cover 부품 뒤틀림 불량 저감에 대한 연구)

  • Jeon, Yong-Jun;Lee, Ha-Sung;Kim, Dong-Earn;Heo, Young-Moo
    • Design & Manufacturing
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    • v.12 no.1
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    • pp.52-57
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    • 2018
  • With the recent strengthening of environmental regulations and the need for cost reduction, excavators, a type of construction equipment, are being miniaturized while components are being developed in consideration of stability. In the case of excavator press parts, mainly high-strength steel sheets are being used to enhance stability and reduce weight. However, in the case of high-strength materials, there is a need to research product forming methods to reduce Springback in defects arising in parts assembly due to Springback that result from the internal residual stress that occurs in press forming being released after product forming. Accordingly, regarding the tank cover, an excavator press-forming part, this study selected a method to reduce distortion through analysis of the Springback occurrence rate and Springback causes through a forming analysis. A forming analysis was conducted for the Springback of the tank cover. Deformations of 13.714 mm in the upper part and 6.244 mm in the inner part of the product occurred, while wrinkles occurred on the sides of the product due to uneven thickness. A forming analysis was conducted for the major shapes of the product to investigate the causes of Springback. Distortion deformation due to the bead in the center of the product was confirmed to be a large factor. A Springback reduction method of correcting uneven thickness in the product sides, a Springback reduction method of removing the bead, and a correction method of restriking after the final forming were used in a forming analysis to determine the degree of Springback reduction. For the forming method to correct uneven thickness in the sides, deformation was reduced by 12% in the upper side compared to the existing model, but deformation in the inner side increased by 1%. For the restriking forming method, deformation decreased by 25% in the upper side and 13% in the inner side. For the bead removal method, deformation decreased by 28% in the upper side and 13% in the inner side, the largest Springback correction results. This indicates that the bead has a large affect on Springback.

Vibration of Liquid-filled Cylindrical Storage Tank with an Annular Plate Cover (환원판 덮개를 갖는 원통형 연료탱크의 진동해석)

  • 김영완
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.10
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    • pp.751-759
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    • 2003
  • The theoretical method is developed to investigate the vibration characteristics of the sloshing and bulging mode for the circular cylindrical storage tank with an annular plate on free surface. The cylindrical tank is filled with an inviscid and incompressible liquid. The liquid domain is limited by a rigid cylindrical surface and a rigid flat bottom. As the effect of free surface waves Is taken into account in the analysis, the bulging and sloshing modes are studied. The solution for the velocity potential of liquid movement is assumed as a suitable harmonic function that satisfies Laplace equation and the relevant boundary conditions. The Rayleigh-Ritz method is used to derive the frequency equation of the cylindrical tank. The effect of Inner-to-outer radius ratio and thickness of annular plate and liquid volume on vibration characteristics of storage tank is studied. The finite element analysis is performed to demonstrate the validity of present theoretical method.

Effect of heat pump performance improvement by use of thermal tank with temperature seperation plate (격판분리 축열조의 히트펌프 성능개선 효과)

  • Moon, Jongpil;Lee, Sunghyoun;Kwon, Jinkyung;Kang, YounKoo;Lee, Sujang
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.80.1-80.1
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    • 2011
  • This study was carried out in order to estimate the effect of heat pump performance by use of thermal tank with 3 seperation plates which were able to divide thermal tank into 3 chambers that have different temperatures levels. For testing the effect of developed thermal tank which was installed for supplying the heat to the paprika greenhouse in Jinju city. The volume of thermal storage tank was designed for $110m^3$ which was able to cover 30% of heating capacity. The temperature difference was 3 degree Celcius between high temperature and low temperature when only heating circulation was made from heat pump to thermal tank. but 5.5 degree Celcius difference was made when heating circulation of heat pump to thermal thank and hot water supplying circulation of thermal tank to greenhouse was done simultaneously. As a result of this study showed that COP of heat pump was increased by 15% or more than that of using normal thermal tank because heat pump was able to take 3 ~ 5 degree Celcius lower thermal thank water constantly.

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A Study on the Buckling Strength of the Skirt Structure in the Spherical LNG Carriers (구형 LNG운반선의 탱크지지 구조인 스커트의 좌굴강도에 대한 연구)

  • Kim, Ul-Nyeon
    • Journal of the Society of Naval Architects of Korea
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    • v.54 no.5
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    • pp.393-405
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    • 2017
  • This paper deals with the buckling strength of the skirt structure in the spherical LNG carriers. The spherical cargo tank systems consist of spherical tank, skirt, tank cover, pump tower, etc. The skirt supports the spherical cargo tank and is connected with ship hull structure. It is designed to act as a thermal brake between the tank and the hull structure by reducing the thermal conduction from the tank to the supporting structure. It is built up of three parts, upper aluminum part, middle stainless steel part and lower carbon steel part. The 150K spherical LNG carrier was designed and carried out the strength verification under Classification Societies Rule. The design loads due to acceleration, thermal distribution, self-weight and cargo weight were estimated considering requirements of the Class Rule and numerical simulation analyses. Based on the obtained design loads and experienced project data, the initial structure scantling was carried out. To verify the structural integrity, theoretical and numerical analyses were carried out and strength was evaluated aspect of buckling capacity. The results by LR and DNV design code are shown and discussed.

Experimental investigation of the excitation frequency effects on wall stress in a liquid storage tank considering soil-structure-fluid interaction

  • Diego Hernandez-Hernandez;Tam Larkin;Nawawi Chouw
    • Structural Engineering and Mechanics
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    • v.89 no.4
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    • pp.421-436
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    • 2024
  • This research addresses experimentally the relationship between the excitation frequency and both hoop and axial wall stresses in a water storage tank. A low-density polyethylene tank with six different aspect ratios (water level to tank radius) was tested using a shake table. A laminar box with sand represents a soil site to simulate Soil-Structure Interaction (SSI). Sine excitations with eight frequencies that cover the first free vibration frequency of the tank-water system were applied. Additionally, Ricker wavelet excitations of two different dominant frequencies were considered. The maximum stresses are compared with those using a nonlinear elastic spring-mass model. The results reveal that the coincidence between the excitation frequency and the free-vibration frequency of the soil-tank-water system increases the sloshing intensity and the rigid-like body motion of the system, amplifying the stress development considerably. The relationship between the excitation frequency and wall stresses is nonlinear and depends simultaneously on both sloshing and uplift. In most cases, the maximum stresses using the nonlinear elastic spring-mass model agree with those from the experiments.

The Development of Life Evaluation Program for LNG Storage Tank considering Fatigue and Durability (피로 및 내구성을 고려한 LNG 저장탱크의 수명평가 프로그램 개발)

  • Kim, Jung-Hoon;Kim, Young-Gu;Jo, Young-Do
    • Journal of the Korean Institute of Gas
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    • v.21 no.3
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    • pp.39-45
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    • 2017
  • The LNG storage tank as core facility of LNG industry is mainly composed of the inner tank of nikel 9% steel and the outer tank of prestressed concrete. To respond proactively increased risk of structure performance deterioration due to fatigue of the inner tank and durability reduction of the outer tank, life evaluation program for LNG storage tank is needed. In this study, life evaluation program for LNG storage tank was developed to assess fatigue of the inner tank and durability(carbonation and chloride attack) of the outer tank. By defining the main three scenarios in the inner tank, the fatigue life analysis is conducted from structural analysis and Miner's damage rule. Carbonation progress of the outer tank is predicted according to thickness of cover concrete by using carbon dioxide contents and data of penetration depth. To consider a variety of input conditions and a reliability in results of chloride attack, the evaluation of choride attack for the outer tank is constructed through Life-365 program of open source.

Wind loads and wind-resistant behaviour of large cylindrical tanks in square-arrangement group. Part 1: Wind tunnel test

  • Liu, Qing;Zhao, Yang;Cai, Shuqi;Dong, Shilin
    • Wind and Structures
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    • v.31 no.6
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    • pp.483-493
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    • 2020
  • Large cylindrical floating-roof tanks, constructed as oil containers, are usually distributed regularly in open area and easily exposed to severe wind loads. However, wind pressures around these grouped squat tanks appear to have not been clearly given in design codes or thoroughly studied in existing researches. This paper conducts a detailed investigation on wind loads on the external wall of a four-tank group in square arrangement. To achieve that, wind tunnel tests are carried out on both empty and full tank groups, considering various wind angles and spacing. Results show that 3 regions in elevation can be identified on the tank shell according to the circumferential wind pressure distribution. The upper 2 regions cover a relatively small portion of the shell where excessive negative pressures are spotted, setting an alarm to the design of the top angle and stiffening rings. By comparing results on grouped tanks to those on an isolated tank, grouping effects concerning wind angle, tank position in group and spacing are discussed. Deviations on pressure distributions that will compromise structural safety are outlined, including the increase of negative pressures, the shift of maximum pressure locations as well as the change of positive pressure range. And, several potentially unfavourable wind pressure distributions are selected for further analyses.

Service Life Assessment and Restrain Methods of Carbonation Attack on PC Outer Wall of LNG Storage Tanks (탄산염해에 대한 LNG 저장탱크 PC 외부벽체의 수명평가 및 억제방안)

  • Lee, Seung-Rim;Song, Il-Hyun;Kim, Han Sang
    • Journal of the Korean Institute of Gas
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    • v.18 no.2
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    • pp.73-80
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    • 2014
  • The objective of this paper is to assess the service life and retrain methods of specimens, which were subjected to carbonation attack, obtained from mix proportion of Sam-cheok LNG storage tank under construction. As the results, accelerated-carbonation penetration depths of 7, 28, 56 ages indicated 4.45, 9.19, 13.37mm, and even considering for cover depths of steel of LNG storage tank under real operation, it was enough. In addition, with carbonation velocity coefficient calculated by carbonation penetration depths, the service life to design cover depth(70, 80, 90, 100mm) of PC outer tank of LNG storage tank was 779, 1017, 1287, 1589 years and 466, 609, 771, 951 years, respectively, considering the $CO_2$ concentration in air which account for the 0.03% and 0.05%. Also, the restrain methods to carbonation attack were feasible through controlling the factors affecting the changes of hydration products such as $Ca(OH)_2$, ion composition in pore solution and matter mobility of organization structures within hardened concrete.