• Title/Summary/Keyword: Tandem EGW joint

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Mechanical Properties and Microstructures of High Heat Input Welded Tandem EGW Joint in EH36-TM Steel (대입열 EH36-TM강의 Tandem EGW 용접부 미세조직 및 기계적 성질)

  • Jeong, Hong-Chul;Park, Young-Hwan;An, Young-Ho;Lee, Jong-Bong
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.57-62
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    • 2007
  • In the coarse grained HAZ of conventional TiN steel, most TiN particles are dissolved and austenite grain growth easily occurrs during high heat input welding. To avoid this difficulty, thermal stability of TiN particles is improved by increasing nitrogen content in EH36-TM steel. Increased thermal stability of TiN particle is helpful for preventing austenite grain growth by the pinning effect. In this study, the mechanical properties and microstructures of high heat input welded Tandem EGW joint in EH36-TM steel with high nitrogen content were investigated. The austenite grain size in simulated HAZ of the steel at $1400^{\circ}C$ was much smaller than that of conventional TiN steel. Even for high heat input welding, the microstructure of coarse grained HAZ consisted of fine ferrite and pearlite and the mechanical properties of the joint were sufficient to meet all the requirements specified in classification rule.

Numerical Analysis of Welding Residual Stresses for Ultra-Thick Plate of EH40 Steel Joined by Tandem EGW (극후판 EH40 TMCP강재 Tandem EGW 용접부의 잔류응력 해석)

  • Hwang, Se-Yun;Lee, Jang-Hyun;Kim, Byung-Jong;Yang, Yong-Sik
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.6
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    • pp.821-830
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    • 2010
  • Deck plates and hatch coming of large container carrier and offshore structures are joined by ultra-thick plates whose thickness is more than 60mm. Traditionally FCAW has been used to join the thick plates in butt joint. However, FCAW has been replaced with EGW since the welding efficiency of EGW is higher than that of FCAW. Tandem EGW using two electrodes has been applied to vertical position welding by several shipyards. EGW requires one or two layers of bead whereas FCAW requires more than 20 layers of weld bead in thick welding. However, high welding residual stresses are generated by EGW since it uses higher heat input than FCAW. In the present study, a finite element model is suggested to predict the residual stresses induced by the tandem EGW. Butt specimen of EH40 TMCP shipbuilding steel plates vertical welding was modeled by a three-dimensional model. Residual stresses were measured by X-ray diffraction method and to verify the numerical result. The results show a good agreement with experimental result.