• Elastomers and Composites
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• 제59권1호
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• pp.17-21
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• 2024

Solution styrene-butadiene rubber (S-SBR) is used to improve the wet grip and rolling resistance properties of tire treads. As blending of SBRs can improve the physical properties of tire treads, we investigated the effects of SBR type and blending ratio on the physical properties. Twelve SBR/SBR biblend composites were prepared using four SBRs with different microstructures. The glass transition temperature (T_g), tanδ at 0℃ (wet grip predictor), and tanδ at 60℃ (rolling resistance predictor) were obtained from dynamic mechanical analysis, and were compared to the expected values obtained from the results of single SBR samples. Most of the SBR/SBR biblend composites exhibited crosslink densities lower than the expected values. The tanδ values at 0℃ and 60℃ of the SBR/SBR blend composites deviated from the expected values, with many of the deviations being disadvantageous. Of the twelve composites, six samples had higher 0℃ tanδ values than the corresponding expected values, and four exhibited superior wet grip properties to those of the SBR single samples. In addition, two of the twelve samples exhibited improved rolling resistance properties as compared with the single SBR samples. Finally, four samples exhibited lower T_g values than expected, and the T_g of one composite was lower than those of the single SBR samples.

• Journal of Electrical Engineering and Technology
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• 제10권3호
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• pp.1114-1123
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• 2015

Bushing is the key link to connect outer and inner insulating systems and also the essential electric accessory in electric power system, especially in the high voltage engineering (AC 1000kV, DC 800kV). This paper presented the experimental research of thermal aging characteristic of oil-paper insulation used in bushing. A thermally accelerated aging experiment at 90℃ was performed. The bushing models containing five layers of paper were sealed into the aging vessels and further aged for 250 days. Then several important parameters associated with the aging were observed and evaluated. The results showed that the degree of polymerization (DP) of papers gradually decreased. The DP values of outermost layer and middle layer fit well into the second-order kinematic model and first-order kinematic model, respectively. Less deterioration speed of the inter-layer paper than outer layer was confirmed by the variation of DP. Hydrolysis was considered as the main cause to this phenomenon. In addition, the logarithm of the furfural concentrations in insulation oil was found to have good linear relationship with DP of papers. Interestingly, when the aging time is about 250 days and DP is 419, the aging process reaches an inflection point at which the DP approaches the leveling off degree of polymerization (LODP) value. Both tanδ and acid number of oils increased, while surface and volume resistivity of papers decreased. The obtained results demonstrated that thermal aging and moisture absorbed in papers brought great influence to the degradation of insulating paper, leading to rapid decrease of DP and increase of the tanδ. Thus, the bushing should be avoided from damp and real-time monitoring to the variation of tanδ and DP values of paper is an effective way to evaluate the insulation status of bushing.

• 한국전기전자재료학회논문지
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• 제33권1호
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• pp.1-5
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• 2020

In this study, the objective is to improve the criteria used for statistical comparison of the VLF tanδ (TD) database and failure rate according to water-tree degradation in underground distribution power cables. The aging condition of the KEPCO criteria is divided into 6 levels using the Weibull distribution, and the "failure imminent" condition is quantified by using the statistical end-point of the lifetime parameter of the VLF big-data group obtained from KEPCO. Moreover, new criteria with a 2-dimensional combination of TD, DTD, and a statistical normalized factor are suggested. These criteria exhibit high reproducibility for the detection of cables in an imminent failure state. Consequently, it is expected that the adoption of the extended VLF-2019 criteria will reduce the asset management cost of cable replacement compared to the VLF-2012 criteria of KEPCO.

• 전기학회논문지
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• 제59권9호
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• pp.1644-1651
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• 2010

VLF $tan{\delta}$ diagnosis technology is introduced in IEEE Std 400 and proposed as evaluation criterion in an effective way of detecting water tree which mainly causes the failure of XLPE insulated cables. In order to inspect the accuracy of the VLF $tan{\delta}$ method for XLPE insulated power cables in Korean distribution system, diagnosis for 41 cables which were being serviced in the fields has been carried out and they were removed for AC breakdown voltage test after. Regarding the 41 cables, it was hard to confirm any relation between the VLF $tan{\delta}$ values and AC breakdown voltages and also water tree in the insulation was not detected. However, the other cables were failed several days after the diagnosis of the 41 cables. Water trees were found and their VLF $tan{\delta}$ values were also much higher than the criterion of IEEE standard. It has been ascertained that we need to change the IEEE criteria in order to improve the accuracy of detecting water trees by additional analyzing of field examples of failure and case studies from overseas countries and therefore amended VLF $tan{\delta}$ test voltage and evaluation criteria have been proposed.

• 한국결정성장학회지
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• 제33권6호
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• pp.261-267
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• 2023

마이크로파 유전체 적용을 위해 (Ca, Sr)(Zr, Ti)O₃ (CSZT) 계에서 MgO 첨가에 따른 결정 구조, 미세 구조, 및 유전 특성을 연구하였다. 고상 반응법을 통해 합성된 CSZT 분말은 orthorhombic 단일상을 형성하였다. CSZT의 시편을 각각 1200℃, 1300℃ 및 1400℃에서 소결하였고, 소결 후 모든 시편은 orthorhombic 단일상을 확인하였다. 또한 모든 소결 시편은 온도가 증가함에 따라 입자 크기가 증가하였다. 1 mol% MgO를 첨가한 시편의 경우도 소결 이후에 orthorhombic 구조를 갖는 것을 확인하였다. EDS 분석을 통해 1400℃에서 소결 중에 이차상이 형성된 것을 확인하였다. MgO 첨가된 CSZT의 입자크기분포와 치밀화는 첨가하지 않은 경우와 거의 유사했으나, 입자크기분포가 좁아지며 균일해지는 것을 확인하였다. MgO 첨가된 CSZT는 1 k Hz에서 ε_r = 34.14, tanδ = 0.00047, τ_ε = -3.58 ppm/℃로 우수한 저손실 유전 특성을 가졌다.

• Composites Research
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• 제34권3호
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• pp.192-198
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• 2021

전기차의 수요 및 보급이 확대됨에 따라 차량 내 이음(buzz, squeak, rattle, BSR) 개선에 대한 요구가 커지고 있다. 이에 풍절음, 도어 글라스 및 차량 진동을 차단하는 인너벨트 웨더스트립(innerbelt weatherstrip)의 댐핑(damping) 특성 향상을 통해 BSR을 저감하는 기술 개발이 필수적이다. 기존 열경화성(thermoset) 탄성체 대비 가볍고 재활용이 가능한 열가소성(thermoplastic) 탄성체가 주목을 받고 있지만 낮은 소재 댐핑과 영구압축줄음률(compression set)로 인해 도어 글라스와 웨더스트립 간 마찰 소음을 발생하는 문제가 있다. 고분자 댐핑 특성은 점탄성(viscoelastic)에 좌우되므로, 본 연구에서는 인너벨트 웨더스트립과 도어 글라스 간 마찰 소음을 개선하기 위해 EPDM (ethylene-propylene-diene monomer)/PP (polypropylene) thermoplastic vulcanizates (TPV)의 재료설계인자(EPDM/PP 비율, EPDM 내 ENB 함량)에 따른 점탄성 분석을 통해 소재 댐핑 특성을 평가하였다. EPDM/PP 비율에 따른 분석을 통해 PP 비율이 낮을수록 소재가 연화되고, 탄성회복력(resilience)이 증가하여 저장탄성률(storage modulus)은 10.8% 감소하고 댐핑 특성을 의미하는 감쇠계수(tanδ)는 88.2% 증가함을 확인하였다. 또한 EPDM 내 ENB 함량이 높을수록 소재의 가교밀도(crosslink density)가 증가하지만, 동적가교(dynamic vulcanizate) 과정 중 PP에 분산된 EPDM particle의 크기가 감소한다. 이로 인해 증가된 EPDM/PP 계면 간 면적 증가로 인해 계면 미끄러짐에서 기인한 손실탄성률(loss modulus)이 24.7% 증가하여 댐핑 특성이 향상되었다. 재료설계인자에 따른 물성분석을 바탕으로 최적 소재(낮은 PP 비율(14 wt%), 높은 ENB 함량 (8.9 wt%))를 배합한 결과 소재 댐핑 특성(tanδ peak)은 기존 소재(PP27, EPDM/PP 30/27, ENB content 5.7 wt%) 대비 140% 증가하여 재료설계인자에 따라 댐핑 특성을 제어할 수 있음을 확인하였다. 설계된 소재의 글라스 마찰 소음 개선 효과를 확인하기 위해 stick-slip 시험을 통해 마찰 소음을 평가하였다. 소재 댐핑 특성이 향상됨에 따라 마찰 진동의 가속도 peak가 약 57.9% 감소하였다. 이러한 결과로부터 재료설계인자에 따른 소재 댐핑 특성 향상을 통해 인너벨트 웨더스트립의 글라스 마찰 소음을 개선할 수 있음을 확인하였으며, 향후 소재 재료설계인자에 따른 물성 제어를 통해 부품의 요구 성능에 맞는 다양한 재료설계에 활용할 수 있을 것으로 기대된다.

• Transactions on Electrical and Electronic Materials
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• 제16권6호
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• pp.338-341
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• 2015

Epoxy/micro-sized alumina composite was prepared, and the effects of alumina content on the dielectric properties were investigated in order to develop an insulation material for gas-insulated switchgears (GIS). Nano-sized alumina (average particle size: 30 nm) was also incorporated into the epoxy/micro-sized alumina composite. Dielectric tests were carried out in ASTM D 150, and capacitance (Cp) and dielectric loss (tanδ) were measured. The dielectric constant increased with increasing alumina content in the epoxy/micro-alumina system and the epoxy/micro-alumina/nano-alumina system. As 1,3-diglycidyl glyceryl ether (DGE) content increased, the dielectric constant decreased and dielectric loss increased. This ocurred as a result of the weak electric field enhancement due to homogeneous dispersion of micro- and nano-sized alumina particles in an epoxy composite.

• 청정기술
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• 제21권1호
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• pp.76-82
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• 2015

휘발성 유기 화합물(volatile organic compounds, VOC)이 없는 접착제가 환경 보호 및 산업체 종사자의 건강을 보호하기위해 산업계에서 많은 관심을 받고 있으며, 본 논문에서는 에폭시 수지를 용매처럼 사용하여 유기용매를 사용하지 않아 유해 물질을 발생시키지 않으면서 상온에서 보관성이 좋은 잠재성 접착소재의 조성물 배합비에 관한 연구를 수행하였다. 바인더 재료인 에폭시 수지에 다양한 경화제 함량을 사용하여 기계적 강도, 열적 특성, 충격 특성 및 전단강도 실험을 진행하여 에폭시 수지 대비 경화제의 최적 조성비를 파악하는 실험을 실시하였다. 에폭시 경화물 시험편의 탄성계수, 인장강도, 신율 등의 기계적 강도는 만능시험기(universal testing machine, UTM)로 측정하였고, 각 조성물의 충격저항성 및 접착 강도 또한 충격시험기(izod impact tester)와 UTM으로 측정하였다. 인장강도, 탄성계수, 신율 및 충격 강도에서는 화학양론비에 근접한 에폭시 수지 대비 0.9당량의 경화제 함량 조성물에서 다른 함량 조건에 비해 우수한 결과를 보여주었으며, 동역학분석기(dynamic mechanical analysis, DMA)를 통한 열적 특성 조사에서는 0.7 당량의 경화제 함량 조성물에서 가장 높은 tanδ 값이 관찰되었다. 주사전자현미경을 이용한 에폭시-경화제 경화물의 파단면 모폴로지 관찰에서는 경화제 함량증가에 따라 파단면에서 crack에 의한 물결모양의 미세한 선들이 증가함을 보여주었다. 경화물의 시험시편 실험 결과를 통해서 0.9 당량의 경화제 함량 경화물이 기계적 강도가 우수하고 0.7 당량 조성물의 경화 시험편이 열적 및 접착 강도 측면에서 뛰어남을 알 수 있었다. 또한 잠재성 경화제를 사용한 조성물의 점도 변화를 측정하여 상온에서의 저장 안정성이 뛰어남을 확인하였다.

• KIEE International Transactions on Electrophysics and Applications
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• 제5C권1호
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• pp.8-13
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• 2005

In order to analyze the properties of domestically produced 36,000lb porcelain insulators by change of the alumina addition to raw materials, 36000lb ball socket type suspension insulators that were manufactured in 1989, 1995 and 2001 were removed from transmission lines and an experiment was performed. The results indicated that 8 [wt.%] alumina, which influences the mechanical properties and arc resistance properties in the case of insulators that were manufactured in 1989 was contained, and the relative density and the fracture toughness of insulators appeared by 94.2% and 1.4 [MpaㆍM/sup 1/2/], respectively. However, 12 [wt.%] alumina was contained in the case of insulators that were manufactured in 1995, and the relative density and the fracture toughness of insulators appeared preferably lower by 92% and 1.3 [MpaㆍM/sup 1/2/], respectively. The greatest amount of alumina was contained by 17 [wt.%] in the case of insulators that were manufactured in 2001. It was confirmed that the electrical and mechanical characteristics such as the relative density and the fracture toughness appeared remarkably by 96% and 1.7 [Mpaㆍm/sup 1/2/], respectively.

• 한국전기전자재료학회논문지
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• 제34권5호
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• pp.364-370
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• 2021

In this study, the dielectric properties of flame retardant silicone rubber mixed with the amount of silica 50~65 phr were measured at frequencies ranging from 1 to 2.7 MHz and temperature ranges from 30℃ to 160℃. The permittivity decreased with higher frequencies and higher temperatures, and tanδ are thought to have decreased due to the increased heat oxidation of the methyl group bound to Si, which increased the hardness of silicone rubber. FT-IR analysis of specimen mixed with SiO₂ of 50~65 phr showed oscillations of OH groups bound to SiO₂ between wavenumber 3,600 and 3,300. As a result of analyzing surface components by Energy Dispersive X-ray (EDX) on all specimens mixed with SiO₂ of 50 to 65 phr, all specimens contained Si, and the analysis by field emission scanning electron (FE-SEM) confirmed that about 1~5 ㎛ particles were distributed regularly on the surface of the specimens.