• Title/Summary/Keyword: Taguchi technique

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Optimization of Laser Photolithography Micromachining Technique based on Taguchi Method (다구찌 방법을 이용한 레이저 포토리소그라피 미세패턴가공 기술의 최적화)

  • Baek, Nam-Kook;Kim, Dae-Eun
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.871-875
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    • 2001
  • Laser photolithography technique is useful for fabricating micro-patterns of silicon wafers. In this work, the laser photolithography micromachining technique is optimized based on Taguchi method. Sensitivity analysis was performed using laser scanning speed and laser power level as the parameters. The results show that for the photoresist used in this work, a laser scan speed of $70{\mu}m/s$ at 50mW laser power gives the best result.

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An Improvement on Target Costing Technique

  • Wu, Hsin-Hung
    • International Journal of Quality Innovation
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    • v.4 no.1
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    • pp.191-204
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    • 2003
  • The target costing technique, mathematically discussed by Sauers, only uses the $C_p index along with Taguchi loss function and $\bar{X}$-P control charts to setup goal control limits. The new specification limits derived from Taguchi loss function is linked through the $C_p value to $\bar{X}$-P control charts to obtain goal control limits. Studies have shown that the point estimator of the $C_p index, $C_p, could vary from time to time due to the sampling error. The suggested approach is to use confidence intervals, especially the lower confidence intervals, to replace the point estimator. Therefore, an improvement on target costing technique is presented by applying the lower confidence interval of the $C_p index and using both Taguchi and Spiring's loss functions together with $\bar{X}$-P charts to make this technique more robust in practice. An example is also provided to illustrate how the improved target costing technique works.

Case Studies on Strengths and Weaknesses of Taguchi Method (다구치 방법의 강점 및 약점에 대한 사례 연구)

  • Kwon, Hyuck Moo;Jang, Hyeon Ae
    • Journal of Korean Institute of Industrial Engineers
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    • v.39 no.5
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    • pp.383-392
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    • 2013
  • Taguchi method is a technique widely used in industries to attain a reliable quality even under existence of various noise variables. Basically, it relies on the interactions between the controllable and the noise factors. Under insignificant interactions between the design parameters and noises, the effectiveness of Taguchi methodology will be doubtful. Furthermore, existence of strong interactions among controllable factors may undermine the power of Taguchi approach. An abundant crop may be expected by a well planned Taguchi approach. A well designed set of experiments is one of the important prerequisites for its successful result. For this, we must have a clear understanding on strengths and weaknesses of Taguchi methodology together with a sound knowledge on the applicable system. This study provides some insights on Taguchi approach based on two case examples of one successful and the other unsuccessful. Eventually, this research aims to facilitate deeper understanding and right application of Taguchi methodology in industries.

Optimization of Laser Lithography Micropatterning Technique based on Taguchi Method (다구찌 방법을 이용한 레이저 리소그라피 미세패턴 가공조건의 최적화)

  • Baek, Nam-Guk;Kim, Dae-Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.59-64
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    • 2002
  • Laser lithography technique is useful for fabricating micro-patterns of silicon wafers. In this work, the laser lithography micromachining technique is optimized based on Taguchi method. Sensitivity analysis was performed using laser scanning speed, laser power level, developing time and mixture ratio between developer and Di-water as the parameters. The results show that for the photoresist used in this work, 70${\mu}m$/s scan speed, 50㎽ laser power, 60sec. developing time and 6: 1 mixture ratio gives the best result. This work shows the effectiveness of laser lithography technique in fabricating patterns with a flew micrometer in width.

A Study on Ship Shape Design Optimization for RCS Reduction Using Taguchi Method (다구치 방법을 이용한 함정 RCS 형상최적화에 관한 연구)

  • Cho, Yong-Jin;Park, Dong-Hoon;Ahn, Jong-Woo;Park, Cheol-Soo
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.6 s.150
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    • pp.693-699
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    • 2006
  • This paper proposes a design optimization technique for ship RCS signature reductions using Taguchi method. The proposed technique comprises of i)evaluating initial RCS signatures, ii)defining critical areas which should be modified as design parameters, and threat factors which can't be controlled artificially as noise parameters, and finally iv)finding optimum parameters via analyzing signal to noise ratios for designated characteristics. We applied the technique to a model ship and found that it is suitable for radar stealth designs. In addition, the proposed technique is applicable to submarine designs against sonar threats.

Determination of Optimal Cutting Conditions in Milling Process using Multiple Design of Experiments Technique (밀링 가공 공정에서 복합실험계획법을 이용한 최적 절삭조건 결정)

  • Kim, Yong-Sun;Kwon, Won-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.232-238
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    • 2011
  • In the present study, Taguchi method is used to determine the rough region first, followed by RSM technique to determine the exact optimum value during milling on a machining center. A region reducing algorithm is applied to narrow down the region of the Taguchi method for RSM. The result from the Taguchi method is fed to train the artificial neural network (ANN), whose optimum value is used to drive the region reducing algorithm. The proposed algorithm is tested under different cutting condition and results show that the introduced algorithm works well during milling process. It is also shown that theoretically obtained optimal cutting condition is very close to experimentally obtained result.

Study on the Prediction Technique of Vehicle Performance using Parameter Analysis (파라미터 해석을 통한 차량 성능 예측 기법 연구)

  • Kim, Ki-Chang;Kim, Chan-Mook;Kim, Jin-Taek
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.647-653
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    • 2009
  • Taguchi parameter design is an approach to reducing performance variation of quality characteristic value in products and processes. Taguchi has used SN (Signal to Noise) ratio to achieve the appropriate set of operating conditions where variability around target is low in the Taguchi parameter design. This paper describes the prediction technique of vehicle performance using parameter analysis to reduce man hour and test development period as well as to achieve stable NVH performance. Design engineer could efficiently decide the design variable using parameter analysis database in early design stage. These improvements can reduce the time needed to develop better vehicles.

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Optimization of injection molding to minimize sink index with Taguchi's Robust Design technique (다구찌의 강건설계 기법을 이용한 사출 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Youn Suk;Jeong, Yeong Deug
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.17-21
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    • 2007
  • In the manufacture and processing of large plastic materials, product quality is tested and verified through several techniques such as injection processing, residual stress through injection molding and shrinkage. With regards to the injection molding process, common problems such as inconsistent density is seen when different points of the product are discovered to have varying thickness levels. Sink marks in product are then evident. This occurs when there is poor molding conditions caused about by poor runner and packaging systems incorporated into the process. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique.

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Optimized Design of O-ring Groove in LPG Filling Unit Using Taguchi Experimental Method (다구찌 실험법을 이용한 LPG 충전노즐 O-링 그루브의 최적화 설계연구)

  • Kim Chung-Kyun
    • Journal of the Korean Institute of Gas
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    • v.10 no.2 s.31
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    • pp.40-46
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    • 2006
  • In this paper, the optimized design of a rectangular O-ring groove has been analyzed for a maximum Cauchy stress and maximum strain using the Taguchi method. This method may efficiently optimize the design parameters for an O-ring groove of a LPG filling unit. The computed FEM results indicate that the optimized design parameters can only be drawn by nine experimental numbers of iterations when the Taguchi design technique has been employed with a finite element method. This means that the Taguchi design method is very useful for the optimization design of O-ring rectangular groove geometry. Based on the computed FEM results by the Taguchi design technique, the dimensions of a groove geometry are given as h=2.5 mm, d=2.74 mm, c=0.15 mm, and w=3.0 mm. In this study, the initial compression ratio of O-rings is recommended as 8.7% for a gas supply pressure of 18 $kg/cm^2$.

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A Modified Target Costing Technique to Improve Product Quality from Cost Consideration

  • Wu, Hsin-Hung
    • International Journal of Quality Innovation
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    • v.6 no.2
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    • pp.31-45
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    • 2005
  • The target costing technique, mathematically discussed by Sauers, only uses the $C_p$ index along with Taguchi loss function and ${\bar{X}}-R$ control charts to set up goal control limits. The new specification limits derived from Taguchi loss function is linked through the $C_p$ value to ${\bar{X}}-R$ control charts to obtain goal control limits. This study further considers the reflected normal loss function as well as the $C_{pk}$ index along with its lower confidence interval in forming goal control limits. With the use of lower confidence interval to replace the point estimator of the $C_{pk}$ index and reflected normal loss function proposed by Spiring to measure the loss to society, this modified and improved target costing technique would become more robust and applicable in practice. Finally, an example is provided to illustrate how this modified and improved target costing technique works.