• 한국기계가공학회지
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• 제21권6호
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• pp.74-80
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• 2022

The surface status of a workpiece determines its functionality, product quality, and manufacturing costs. Thus, several finishing technologies have been widely investigated and applied to improve surface characteristics. In this study, rotational electro-magnetic abrasive finishing (REMAF) was suggested as a non-contact finishing process to achieve high geometric precision. To verify the effects of the REMAF process on burr removal on the surface of Al6061, experiments were conducted using the Taguchi method. Based on the experimental results analyzed by the S/N ratio and ANOVA, the optimal conditions were defined as A₃B₂C₃D₃ that corresponded to 1,800 rpm of rotational speed, 1.5 kg of abrasive particle weight, 0.7 mm of abrasive diameter, and 15 min of working time. In addition, the particle weight was a key attribute for deburring, whereas the working time was less effective.

• Tribology and Lubricants
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• 제38권1호
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• pp.1-7
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• 2022

Chemical-mechanical polishing (CMP) process is a semiconductor process that planarizes a wafer surface using mechanical friction between a polishing pad and a substrate surface during a specific chemical reaction. During the CMP process, polishing pad conditioning is applied to prevent the rapid degradation of the polishing quality caused by polishing pad glazing through repeated material removal processes. However, during the conditioning process, uneven wear on the polishing pad is inevitable because the disk on which diamond particles are electrodeposited is used. Therefore, the abrasion of the polishing pad should be considered not only for the variables during the conditioning process but also when designing the CMP conditioning system. In this study, three design variables of the conditioning system were analyzed, and the effect on the pad wear profile during conditioning was investigated. The three design variables considered in this study were the length of the conditioner arm, diameter of the conditioner disk, and distance between centers. The Taguchi method was used for the experimental design. The effect of the three design variables on pad wear and uniformity was assessed, and new variables used in conditioning system design were proposed.

• 소성∙가공
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• 제33권2호
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• pp.112-117
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• 2024

In this study, the friction and wear characteristics of Inconel 600 in the superplastic forming process of Ti6Al4V were evaluated through pin-on-disc tests. To achieve an efficient and systematic experimental design, the Taguchi method was employed. The wear track of the Inconel 600 pin showed scratches in the sliding contact direction, confirming that the wear mechanism is abrasive wear. Through sensitivity analysis such as ANOVA and Main effects, it was confirmed that both normal force and sliding distance have a significant impact on the wear. Changes in sliding velocity and distance did not affect the friction coefficient, which remained relatively constant at approximately 0.380. The wear prediction model for Inconel 600 in the superplastic forming of Ti6Al4V was constructed, which can be utilized as a guideline for the prediction and management of tool wear.

• Design & Manufacturing
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• 제18권2호
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• pp.41-50
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• 2024

In this study, experimental design methods were used to derive optimal process conditions for improving the thickness uniformity of a 0.40 mm, 3.5 inch light guide panel. Process mapping and expert group analysis were used to identify factors that influence the thickness of injection molded products. The key factors identified were mold temperature, mold temperature, injection speed, packing pressure, packing time, clamp force, and flash time. Considering the resin manufacturer's recommended process conditions and the process conditions for similar light guide plates, a three-level range was selected for the identified influencing factors. L27 orthogonal array process conditions were generated using the Taguchi method. Injection molding was performed using these L27 orthogonal array to mold the 3.5 inch light guide plates. Thickness measurements were then taken, and the results were analyzed using the signal-to-noise ratio to maximize the CpK value, leading to the determination of the optimal process conditions. The thickness uniformity of the product was analyzed by applying the derived optimum process conditions. The results showed a 97.5% improvement in the Cpk value of 3.22 compared to the process conditions used for similar light guide plates.

• 한국산업정보학회논문지
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• 제14권5호
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• pp.187-195
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• 2009

결점나무 분석에서 불확실설 중요도 측도는 basic event 확률 ($q_i$)의 불확실성이 top event 확률 (Q)의 불확실성에 얼마나 많이 기여하는지를 나타내는 측도로서, top event 확률의 불확실성을 감소시키기 위하여 어떤 basic event 확률의 불확실성을 감소시키는 것이 효과적인지를 밝히는데 사용된다. $q_i$의 분산 $\upsilon_i$가 백분율 단위로 한 단위 변화될 때 Q의 분산 V의 변화량을 평가하는 측도가 불확실성 중요도 측도로서 많은 저자들에 의해 제안되었으며, 이 측도를 계산하기 위해서는 V와 ${\partial}V/{\partial}{\upsilon}_i$를 해석적인 방법이나 몬테칼로 시뮬레이션을 사용하여 계산해야 한다. 그러나 대규모 결점나무에 대해서 V와 ${\partial}V/{\partial}{\upsilon}_i$를 해석적인 방법으로 계산하는 것은 매우 복잡하며, 몬테칼로 시뮬레이션을 사용하여 V와 ${\partial}V/{\partial}{\upsilon}_i$의 안정적인 추정치를 얻는 것은 매우 어렵다. 본 연구에서는 불확실성 중요도 측도를 실험적인 방법을 이용하여 평가하기 위한 방법을 제안한다. 제안된 방법은 몬테칼로 시뮬레이션을 이용하는 방법에 비해 계산량이 매우 적으며, 불확실성 중요도의 안정적 인 추정치를 제공한다.

• 한국산학기술학회논문지
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• 제18권12호
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• pp.793-798
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• 2017

현대의 함정에서는 추진 기관에서 생성된 고온의 폐기가스와 가열된 폐기관의 금속표면온도를 저감하기 위해 적외선 신호저감 장치(Infra-red Signature Suppression system, IRSS)를 설치하고 있다. 국내 함정에 탑재된 일반적인 IRSS는 이덕터, 믹싱튜브 그리고 디퓨져로 구성되며, 이 중 디퓨져는 금속표면에 내기 외기의 압력차에 의한 공기 막을 생성시켜 온도를 저감시키는 역할을 한다. 본 연구에서는 국외 선진 기술사에서 설계한 IRSS의 디퓨져 형상을 분석하여 설계 변수를 선정하였으며, 분석 조건을 줄이면서 설계 변수의 특성을 효과적으로 파악 할 수 있는 다구치 실험계획법을 통해 IRSS 디퓨져의 성능에 영향을 미치는 설계 변수의 특성을 검토하였다. 디퓨져의 성능분석에는 선행 연구에서 정립한 열 유동해석 기술을 활용하였다. IRSS의 성능평가에는 함정 적외선 신호의 세기와 직접적으로 관련되는 디퓨져 출구에서의 폐기가스 온도와 금속표면온도의 면적평균 값을 기준으로 하였으며, 폐기가스의 온도는 디퓨져 출구의 직경 변화에 크게 영향을 받고, 디퓨져 금속표면의 온도는 디퓨져 링의 개수 변화에 크게 영향 받음을 확인하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집B
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• pp.644-649
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• 2000

A new cyclone system for the vacuum cleaner to collect dusts has been studied experimentally and numerically to meet the constant suction power, hygienic exhaust and a reduction of maintenance cost. The cyclone system of the vacuum cleaner consists of twin cyclones for improving dust collection efficiency. The first. cyclone catches large dust particles and the second one having two separated flows to decrease pressure drop collects small dust particles. The optimal design factors such as dust collection efficiency, pressure drop, and cut-size are investigated from the experimental results by the Taguchi method. Cyclone cleaner systems designed in this study has a good Performance taking into account the dust collection efficiency of 93% and the cut-size of $1.6{\mu}m$ in mass median diameter at the flow rate of 1 CMM. The cyclone vacuum cleaner showed the potential to be an effective method to collect dusts generated in the household.

• 대한기계학회논문집A
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• 제36권3호
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• pp.347-353
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• 2012

최근 휴대폰은 스마트폰의 출연으로 다기능화가 요구되고 있으며, 각 보드의 전기적 신호를 연결시키는 커넥터는 필수 핵심 부품이 되었다. 커넥터는 많은 양의 전기신호를 처리하기 때문에 소형화, 협피치화가 필요하다. 하지만, 커넥터의 소형화 및 협피치화는 구조적 안전성을 저하시키며, 외부하중에 의한 접촉불량을 발생시킨다. 따라서 본 논문에서는 초소형 협피치 FPC 커넥터를 개발하기 위해 벤치마킹을 통한 초기설계안을 도출하였으며, 터미널 두께 0.2mm, 개수 50 개를 기준으로 하였다. 체결성능을 평가하기 위해 수치해석 모델을 구성하였으며, 다구찌 방법을 이용하여 형상 최적화를 수행하였다. 또한, 터미널의 한계수명을 예측하기 위해 피로해석을 수행하였으며, 체결 성능이 향상된 최종형상을 도출하였다.

• Journal of Welding and Joining
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• 제27권3호
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• pp.38-43
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• 2009

The optimization of the welding parameters was studied to maximize the weldability and minimize the amount of spatter in the MAG welding of automotive steel sheets under different shielding gas composition ratio. JS-EFSC, JS-SPHC steel plates and Ar mixture gases were used as a substrate and shielding gas for welding respectively. The five welding parameters were selected through preliminary experiments and their effects on the weldability were analyzed. Experiments were performed using the Taguchi experimental method. As results, appropriate range for welding could be achieved. Amount of spatter in 80%Ar+20%$CO_2$ shielding gas was 20% of that of $CO_2$welding. Therefore, in terms of high productivity and welding cost, Ar mixture gas(80%Ar+20%$CO_2$) was recommended as a shielding gas for application of MAG process, indicating the low spatter and good weld quality.

• 대한기계학회논문집A
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• 제40권3호
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• pp.245-252
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• 2016

본 논문은 벤드(bend)부의 노후 문제를 경감시키기 위한 대안으로 폼패드를 없앤 이중보온관의 형상 설계를 제안하였다. 전 관경에 대해 유한요소해석을 수행하였으며, 이를 토대로 전단제어링 형상을 결정하였다. 제안된 전단제어링 사양 강화이형관에 대한 현장 시공 시험은 진행하였으며, 온도와 응력 데이터를 취득 및 분석하였다. 강화이형관의 제작과 현장 시범시공을 통하여 강화이형관이 폼패드를 시공하지 않으면서도 강관의 열응력이 허용치 기준내에 있음을 확인하였다. 특히 보온재의 전단강도가 강화되어 폼패드를 적용한 기존 벤드보다 낮은 최대 전단응력이 발생함을 확인함으로써, 강화이형관 적용에 따른 구조 안전성 향상 효과를 확인하였다.