• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.94.1-94
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• 2001

Arc sensor gives important groove information during welding. Automatic seam tracking control system with arc sensor has significant characteristics such that bead formation is given as decentralization of penetration and formation of concave bead profile and that a turning point of transverse weaving with constant arc length control is decided whether or not torch height reaches to a specified setting level. Furthermore, the rotating action of the arc prevents hanging of weld bead and forms flat bead surface under high speed welding condition. The variation of groove and deposition area can be detected from the trace of weaving. The area and width of weaving trace has close correlation with the area of groove and deposition. In this paper, main object of this system is to realize an adaptive microprocessor based controller ...

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.917-922
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• 2003

In this paper, a high speed rotating arc sensor for automatic fillet welding is introduced. In order to track the welding seam, The high speed rotating arc sensor is used. The welding tip of a high speed rotating arc sensor rotates about 3000 rpm using DC motor. The rotating torch is driven by gear between welding torch body and wire guide. The welding current is measured by using the current sensor and rot at ing position sensor. To realize the welding seam tracking algorithm with accuracy, a software filter algorithm using the moving average method is applied to the measured welding current in the microprocessor. The welding mobile robot with two wheels and two sliders is developed for fillet welding. The welding mobile robot can control its traveling direction and turn itself around the corner. The effectiveness is proven through the experimental results conducted with varied fillet tracking patterns.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.316-319
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• 2001

In weaving welding where a V groove exists, the heat input distribution is an important factor that determines the defectiveness of the bead shape, undercut and over-lap. In this study, the amount of heat input, which is determined by the welding current, voltage, speed and weaving conditions is calculated through numerical methods. Furthermore, the heat input distribution as a two- dimensional heat source was observed when applied to each groove. Therefore, a heat input control algorithm is suggested to prevent the defects generated from undercut or over-lap, which was verified through an analysis of the heat input distribution.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.8
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• pp.1907-1914
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• 1995

An on-line measurement of the workpiece hardened depth in laser surface hardening processes is very much difficult to achieve, since the hardening process occurs in depth wise direction. In this paper, the hardened depth is estimated using a multilayered neural network. Input data of the neural network are the surface temperatures at arbitrary chosen five surface points, laser power and traveling speed of laser beam torch. To simulate the actual hardening process, a finite difference method(FDM) is used to model the process. Since this model yields the calculation results of the temperature distribution around the workpiece volume in the vicinity of the laser torch, this model is used to obtain the network's training data and laser to evaluate the performance of the neural network estimator. The simulation results show that the proposed scheme can be used to estimate the hardened depth with reasonable accuracy.

• Journal of the Korean Institute of Telematics and Electronics
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• v.18 no.3
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• pp.21-24
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• 1981

A simple optial fiber Y-branch is fabricated using micro - torch and fusion splicer. Tapered end of two fibers - in -contact is spliced with another fiber. Total insertion loss is 26dB and optical power branchi ng ratio is 0.98. Using fiber Y-branch, an UTDR with simple optical system is realized The resolution of the OTDR is $\pm$ 5m in length and t 0.5 dB/km in loss coefficient.

• Nuclear Engineering and Technology
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• v.44 no.1
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• pp.21-32
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• 2012

Fluorinated compounds mainly used in the semiconductor industry are potent greenhouse gases. Recently, thermal plasma gas scrubbers have been gradually replacing conventional burn-wet type gas scrubbers which are based on the combustion of fossil fuels because high conversion efficiency and control of byproduct generation are achievable in chemically reactive high temperature thermal plasma. Chemical equilibrium composition at high temperature and numerical analysis on a complex thermal flow in the thermal plasma decomposition system are used to predict the process of thermal decomposition of fluorinated gas. In order to increase economic feasibility of the thermal plasma decomposition process, increase of thermal efficiency of the plasma torch and enhancement of gas mixing between the thermal plasma jet and waste gas are discussed. In addition, noble thermal plasma systems to be applied in the thermal plasma gas treatment are introduced in the present paper.

• Proceedings of the KWS Conference
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• 2003.11a
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• pp.150-152
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• 2003

This simulation was carried out to estimate the process time and to improve the operation efficiency. The subassembly process consists of piece arrangement, tack welding, robot welding, manual welding and the robot welding of them was the focus of the simulation. Robot welding stage was analyzed by UML and IDEFø method, and then it was represented as the three-dimensional model(simulator) based on the analysis. The output of this simulation was the cycle time for one day's work. The cycle time for the different torch and the different piece arrangement was investigated by the 3-dimensional simulation.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1506-1511
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• 2003

This paper describes an automatic weld seam tracking method of plasma arc welding system designed for the corrugation panel that consists of a linear section and a curved section with various curvatures. Due to the complexity of the panel shape, it is difficult to find a seam and operate a torch manually in the welding process. So, the laser vision sensor for seam tracking is designed for sensing the seam position and controlling a torch automatically. To achieve precise seam tracking, the design of sensor head, image simulation, and calibration are carried out. Through a series of experiment result, compensation algorithm is added and real time error compensation is achieved. The experiment result shows that this vision sensor works effectively. It will provide more precise welding performance and convenience to the operator.

• Proceedings of the KWS Conference
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• 2009.11a
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• pp.78-78
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• 2009

Glass sealing method is used glass bond as called frit in LCD, PDP process. but new sealing method is need to consider the endurance and economy. This paper present the new glass sealing method using high density gas torch in the furnace and process variable are defined by experiment. Taguchi Robust Experimental Design methods were applied for optimizing these four main processing parameters.

• Proceedings of the KIEE Conference
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• 1994.07b
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• pp.1606-1608
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• 1994

A performance of the torch greatly depends on the plasma gas and the cooling gas. The plasma gas constricted by the nozzle concentrates electric power and momentum, so it can eject molten metal from a cut. As an electric arc constricted in a nozzle is more constricted through thermal pinch by the cooling gas, it is possible to transfer larger thermal concentration to the workpiece. The optimized parameter value in this study was given below. Plasma gas pressure is $4[kgf/cm^2]$ and gas mass flow is $30[{\ell}/min]$. Cooling gas pressure is $6[kgf/cm^2]$ and gas mass flow is $120[{\ell}/min]$.