• Title/Summary/Keyword: TIG(Inert Gas Tungsten Arc Welding)

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지능제어 알고리즘을 이용한 펄스 인버터 TIG 용접기의 성능 향상 (Performance Improvement of TIG Welders Using Intelligent Control Algorithm)

  • 김규식
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2000년도 전력전자학술대회 논문집
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    • pp.556-559
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    • 2000
  • Pulse inverter-type TIG(Tungsten Inert Gas) arc welders are studied to investigate the dynamic performance of welding. Welding currents are controlled to be pulse waveforms resulting in stable are better welding performance. The hybrid-type controller is proposed to control the welding current. Todemonstrate the practical significance of our results we present some simulation results.

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대전류 고속 TIG 용접 특성에 미치는 He 혼합비의 영향 (Effect of Be Mixing Ratio on the Characteristics of TIG Welding with High Current and High Speed)

  • 오동수;김영식;조상명
    • Journal of Welding and Joining
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    • 제23권3호
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    • pp.54-60
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    • 2005
  • Tungsten Inert Gas(TIG) welding is today one of the most popular arc welding process because of its high quality welds and low equipment costs. Even if welding productivity increases with welding speed and current, this strategy is limited by the appearance of defects such as undercut and humping bead due to the depressed molten metal. The purpose of this study investigates the effect of He mixing ratio on the characteristics with high current and speed in TIG welding. The conclusions obtained permit to explain the arc start characteristics quantitatively and the maximum welding speed on stable bead formation with He mixing ratio for high current and speed TIG welding observed in experiments. Also through the relation of the maximum arc pressure and surface depression depth at high current and speed TIG welding, it made clear the mechanism of unstable bead formation.

TIG 용접된 Al6013-T4 알루미늄 합금에서 피로균열전파저항의 변동성에서의 PWHT의 영향 (Effect of PWHT on Variability of fatigue Crack Propagation Resitance in TIG Welded Al 6013-T4 Aluminum Alloy)

  • 구나완;이상열;김선진
    • 동력기계공학회지
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    • 제15권6호
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    • pp.73-80
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    • 2011
  • The experimental investigation focuses on an influence of artificial aging time in longitudinal butt welded Al 6013-T4 aluminum alloy on the fatigue crack growth resistance. The preferred welding processes for this alloy are frequently tungsten inert gas welding (TIG) process due to its comparatively easier applicability and better weldability than other gas metal arc welding. Fatigue crack growth tests were carried out on compact tension specimens (CT) in longitudinal butt TIG welded after T82 heat treatment was varied in three artificial aging times of 6 hours, 18 hours and 24 hours. Of the three artificial aging times, 24 hours of artificial aging time are offering better resistance against the growing fatigue cracks. The superior fatigue crack growth resistance preferred spatial variation of materials within each specimen in the Paris equation based on reliability theory and fatigue crack growth rate by crack length are found to be the reasons for superior fatigue resistance of 24 hours of artificial aging time was compared to other joints. The highest of crack propagation resistance occurs in artificial aging times of 24 hours due to the increase in grain size (fine grained microstructures).

Pulse TIG welding: Process, Automation and Control

  • Baghel, P.K.;Nagesh, D.S.
    • Journal of Welding and Joining
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    • 제35권1호
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    • pp.43-48
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    • 2017
  • Pulse TIG (Tungsten Inert Gas) welding is often considered the most difficult of all the welding processes commonly used in industry. Because the welder must maintain a short arc length, great care and skill are required to prevent contact between the electrode and the workpiece. Pulse TIG welding is most commonly used to weld thin sections of stainless steel, non-ferrous metals such as aluminum, magnesium and copper alloys. It is significantly slower than most other welding techniques and comparatively more complex and difficult to master as it requires greater welder dexterity than MIG or stick welding. The problems associated with manual TIG welding includes undercutting, tungsten inclusions, porosity, Heat affected zone cracks and also the adverse effect on health of welding gun operator due to amount of tungsten fumes produced during the welding process. This brings the necessity of automation. Hence, In this paper an attempt has been made to build a customerized setup of Pulse TIG welding based on through review of Pulse TIG welding parameters. The cost associated for making automated TIG is found to be low as compared to SPM (Special Purpose machines) available in the market.

Characteristics of Pulse MIG Arc Welding with a Wire Melting Rate Change by Current Polarity Effect

  • Kim, Tae-Jin;Lee, Jong-Pil;Min, Byung-Duk;Yoo, Dong-Wook;Kim, Cheul-U
    • Journal of Electrical Engineering and Technology
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    • 제2권3호
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    • pp.366-372
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    • 2007
  • Joining thin aluminum alloy is difficult using most welding techniques. Many of the problems are associated with bum-through by the high heat input. Common welding techniques are TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), and PULSE-MIG welding. The method provides more control of the heat balance in the welding arc by taking advantage of the different arc characteristics obtained with each of the two polarities. In this paper, we proposed a new welding method by control DSP 320C32, and the characteristic and experiment result-voltage, current, welding bead, and penetrations by this method are presented.

LabVIEW를 이용한 TIG 용접 자동 전압 제어 장치 개발 (Development of Automatic Voltage Control Equipment using LabVIEW Software)

  • 송상은;정영철;조영태;정윤교
    • 한국기계가공학회지
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    • 제16권1호
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    • pp.112-117
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    • 2017
  • The arc, generated by Tungsten Inert Gas(TIG) welding, is stable and provides excellent quality of the weld. Since automation is difficult, a lot of work is performed by hand. In addition, to obtain the uniform weld quality is difficult when using a base metal having a nonuniform welding line, or when welding inside a pipe. Generally, TIG welding power has the characteristic of constant-current. The welding voltage is changed in proportion to the arc length. Hence, the automatic voltage control equipment should be applied at the TIG welding system. The automatic voltage control equipment has been designed using LabVIEW software. It consists of a manufactured voltage divider circuit, and jig for moving the torch. The voltage measurements and driving of the motor were performed through the algorithm implementation in LabVIEW. Welding was conducted while increasing the arc length. In this process, it was confirmed that the automatic voltage control equipment kept the arc length constant.

고속 TIG 용접의 비드 안정성에 관한 연구 (A Study on the Bead Stability in High Speed TIG Welding)

  • 조상명
    • Journal of Advanced Marine Engineering and Technology
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    • 제18권3호
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    • pp.68-77
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    • 1994
  • TIG welding process is applied for the active metal such as aluminum and titanium, also sometimes for overlay welding of superalloy. However the welding speed to be applied is very low because of the unstable bead formed in the region of high current and high welding speed. The present study was carried out to examine the basic phenomena of high speed TIG melt run welding by the 2% Th - W electrode(dia.3.2mm) of various tip shapes.

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Effect of Welding Processes on Corrosion Resistance of UNS S31803 Duplex Stainless Steel

  • Chiu, Liu-Ho;Hsieh, Wen-Chin
    • Corrosion Science and Technology
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    • 제2권1호
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    • pp.36-40
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    • 2003
  • An attractive combination of corrosion resistance and mechanical properties in the temperature range -50 to $250^{\circ}C$ is offered by duplex stainless steel. However, undesirable secondary precipitation phase such as $\sigma$, $\gamma_2$ and $Cr_2N$ may taken place at the cooling stage from the welding processes. Therefore, this paper describes the influence of different welding procedures such as manual metal arc welding (MMA), tungsten inert gas welding (TIG) and vacuum brazing on corrosion resistance of the welded joint for UNS S31803 duplex stainless steel. Microstructure and chemical compositions of the welded joint were examined. The weight loss of specimens immersed in 6% $FeCl_3$ solution at $47.5^{\circ}C$ for 24-hours was determined and used to evaluate the pitting resistance of duplex stainless steel and their welds. The region of heat-affected zone of specimen obtained by the MMA is much wider than that resulted from TIG, therefore, the weight loss of welds by MMA was larger than that of weld by TIG. The weight loss of brazed specimens cooled from slow cooling rate was larger than those of specimens cooled from high cooling rate, because the precipitation of $\sigma$ phase. Beside that, the weight loss of brazed specimen is greater than those of the welded specimens. The galvanic corrosion was observed in brazed duplex stainless steel joints in the chloride solution.

레이저 응용계측에 의한 용접부 스트레인 측정 (The Strain Measurement of Butt Welded Zone by the Laser System)

  • 성백섭;차용훈;박창언;김일수;김덕중;이연신;김인주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.119-124
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    • 2001
  • Currently knowledge of strain in welds has mainly been obtained form strain gaging method:; that is directly attaching most of the material to the gate. The very few non-contact method are still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. The dissertation is on the measurement of the strain caused by the characteristics and the temperature changes of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system. This system employed the aluminum sheet-metal which are mainly used for the steel plate such as for the electronics, chemisry, food instrument and electronic appliances.

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레이저 계측에 의한 맞대기 용접부의 스트레인 측정 (The Strain Measurement of Butt Welded Zone by the Laser System)

  • 성백섭;차용훈;박창언;김일수;김덕중;이연신;손준식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.155-161
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    • 2001
  • Currently knowledge of strain in welds has mainly been obtained from strain gaging method; that is directly attaching most of the material to the gage. The very few non-contact method are still in the early stage. One of the non-contact methods is by the use of the laser that has high-level of the accuracy for the measurement, and this laser also has excellent characteristics on which many studies for its applications are focused throughout the many fields. The dissertation is on the measurement of the strain caused by the characteristics and the temperature changes of the TIG welded zone which is used with 3D ESPI system that is functionally modified through the laser ESPI system. This system employed the aluminum sheet-metal which are mainly used for the steel plate such as for the electronics, chemistry, food instrument and electronic appliances.

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