• Title/Summary/Keyword: TENSILE BUTT-JOINT TEST

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Research on Change of Tensile Strength with Joint Distance and Form in the Roof Composite Waterproofing Method for Synthetic Polymer Waterproofing Sheet (합성고분자계 방수시트를 이용한 옥상 복합방수공법의 접합부 이격거리 및 형태별 인장성능 변화에 관한 연구)

  • Go, Gun-Woong;Heo, Neung-Hoe;Kim, Yun-Ho;Park, Jin-Sang;Song, Je Young;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.65-67
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    • 2012
  • The butt-joint system is widely used as the method of roof composite waterproofing system. However, there is stilll no objective research about proper distance, and proper structure associated with the performance in butt-joint system. In this research, we find proper distance and proper structure in butt-joint system through tensile strength test at joint, and comparative analyze with practical construction material of composite waterproofing sheet.

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Mechanical Properties of the Flash Butt Welded Joint of 590MPa High Strength Steel (590MPa급 고강도강 플래시버트 용접이음부의 기계적특성)

  • Jeong, Bo-Young;Woo, In-Su;Kim, Jeong-Kil;Lee, Jong-Bong
    • Journal of Welding and Joining
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    • v.25 no.2
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    • pp.55-61
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    • 2007
  • Flash butt weldability of 590MPa dual phase steel is carried out under micro metallographical examination and macro mechanical property tests. The objective of present study is to investigate the cause that brings on bond line fracture, and is to improve mechanical properties of the flash butt welded joint. The joint of flash butt welding has a superior tensile property, but has bad formability due to oxide formed at bond interface. The HAZ softening in the weld joint does not show. It was found that mechanical properties were increased with optimizing welding parameters and making application of oil dripping and post-weld heat treatment.

Friction Stir Welding Tool Geometries Affecting Tensile Strength of AA6063-T1 Aluminum Alloy Butt Joint

  • Kimapong, Kittipong;Kaewwichit, Jesada;Roybang, Waraporn;Poonnayom, Pramote;Chantasri, Sakchai
    • International journal of advanced smart convergence
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    • v.4 no.1
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    • pp.145-153
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    • 2015
  • Friction Stir Welding (FSW) is a solid state welding that could successfully weld the difficult-to-weldmaterials such as an aluminum alloy. In this welding process, the stirrer of the welding tool is one of the important factors for producing the perfect sound joint that indicates the higher joint strength. So, this report aims to apply the friction stir welding using various stirrer geometries to weld the AA6063-T1 aluminum alloy butt joint, investigates the mechanical properties of the joint and then compares the mechanical properties with the microstructure of the joint. An experiment was started by applying the friction stir welding process to weld a 6.3 mm thickness of AA6063-T1 aluminum alloy butt joint. A study of the stirrer geometries effect such as a cylindrical geometry, a cone geometry, a left screw geometry and a right screw geometry at a rotational speed of 2000 rpm and a welding speed of 50-200 mm/min was performed. The mechanical properties such as a tensile strength and a hardness of the joint were also investigated and compared with the microstructure of the joint. The results are as follows. A variation of FSW Stirrer shape directly affected the quality AA6063-T1 aluminum alloy butt joint. A cylindrical stirrer shape and a cone stirrer shape produced the void defect at the bottom part of the weld metal and initiated the failure of the joint when the joint was subjected to the load during the tensile test. Left and right screw stirrer shapes gave the sound joint with no void defect in the weld metal and affected to increase the joint strength that was higher than that of the aluminum base metal.

Investigation on the thermal butt fusion performance of the buried high density polyethylene piping in nuclear power plant

  • Kim, Jong-Sung;Oh, Young-Jin;Choi, Sun-Woong;Jang, Changheui
    • Nuclear Engineering and Technology
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    • v.51 no.4
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    • pp.1142-1153
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    • 2019
  • This paper presents the effect of fusion procedure on the fusion performance of the thermal butt fusion in the safety class III buried HDPE piping per various tests performed, including high speed tensile impact, free bend, blunt notched tensile, notched creep, and PENT tests. The suitability of fusion joints and qualification procedures was evaluated by comparing test results from the base material and buttfusion joints. From the notched tensile test result, it was found that the fused joints have much lower toughness than the base material. It was also identified that the notched tensile test is more desirable than the high speed tensile impact and free bend tests presented in the ASME Code Case N-755-3 as a fusion qualification test method. In addition, with regard to the single low-pressure fusion joint performances, the procedure given by the ISO 21307 was determined to be better that the one specified in the Code Case N-755-3.

Evaluation of Fatigue Behavior for Laser Welded High Strength Steel Sheets (SPFC590) (고장력 강판(SPFC590)의 레이저 용접부 피로거동 평가)

  • Heo, Cheol;Kwon, Jong-Wan;Cho, Hyun-Deog;Choi, Sung-Jong;Chung, Woo-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.53-64
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    • 2012
  • Deep and narrow welds can be produced by laser welding at high welding speeds with a narrow heat-affected zone (HAZ) and little distortion of the workpiece. This study aims to evaluate the usefulness of laser welding at automobile component manufacture. Microstructure observation, hardness test, tensile test and fatigue life test are performed by using the fiber laser welded SPFC590 steel sheets which is used widely in the manufacture of automotive seat frame. Three kinds of specimens are only a SPFC590 steel plate, quasi-butt joint plate and lap joint plate by laser welding. The following results that will be helpful to understand the static strength, fatigue crack initiation and growth mechanism were obtained. (1) The tensile strength of quasi butt joint specimens nearly equal to base metal specimens, but lap joint specimens fractured in shear area of weld metal. (2) The fatigue strength of quasi-butt joint specimen was approximately 8 percent lower than that of the base metal specimens. Furthermore, the lap joint specimens were less than 86 percent of the base metal specimens. (3) The lap joint fatigue specimens fractured at shear area in high level stress amplitude, while fractured at normal area in low level stress amplitude. From these results, the applicability of the laser welding to the automobile component is discussed.

Destructive testing of adhesively bonded joints under static tensile loading

  • Ochsner, A.;Gegner, J.
    • Journal of Adhesion and Interface
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    • v.5 no.2
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    • pp.22-36
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    • 2004
  • Several in-situ testing methods of adhesively bonded joints under static short-time tensile loading are critically analyzed in terms of experimental procedure and data evaluation. Due to its rather homogeneous stress state across the glue line, the tensile-shear test with thick single-lap specimens, according to ISO 11003-2, has become the most important test process for the determination of realistic materials parameters. This basic method, which was improved in both, the experimental part by stepped adherends and easily attachable extensometers and the evaluation procedure by numeric substrate deformation correction and test simulation based on the finite element method (FEM), is therefore demonstrated by application to several kinds of adhesives and metallic adherends. Multi-axial load decreases the strength of a joint. This effect, which is illustrated by an experimental comparison, impedes the derivation of realistic mechanical characteristics from measured force-displacement curves. It is shown by numeric modeling that tensile-shear tests with thin plate substrates according to ISO 4587, which are widely used for quick industrial quality assurance, reveal an inhomogeneous stress state, especially because of relatively large adherend deformation. Complete experimental determination of the elastic properties of bonded joints requires independent measurement of at least two characteristics. As the thick-adherend tensile-shear test directly yields the shear modulus, the tensile butt-joint test according to ISO 6922 represents the most obvious complement of the test programme. Thus, validity of analytical correction formulae proposed in literature for the derivation of realistic materials characteristics is verified by numeric simulation. Moreover, the influence of the substrate deformation is examined and a FEM correction method introduced.

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PREDICTION OF RESIDUAL STRESS PROFILE IN SINGLE-SIDED BUTT WELD USING COMPLIANCE METHOD

  • Kim, Yooil;Jeon, Yu-Chul;Kang, Joong-Kyoo;Han, Yong-Sub
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.156-161
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    • 2002
  • It depends on the joint configuration, dimensions and constraints on the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of this type of joint in order to prevent excessively long life caused by compressive residual stress. in this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial tenn. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface stayed positive, however, it turned into the negative value as soon as it passed through 2 or 3 mm depth. Several fatigue tests were also carried out under zero stress ratio. Test results showed that fatigue life coincides well with the design cuive of butt joint in British Standards, which supports that it is tensile residual stress that exists near the weld root.

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Development of Heat Plate on Butt Welding for PE pipes (PE 배관 맞대기 융착을 위한 열판의 개발)

  • Jin, Hyeong-Guk;Kim, Jae-Seong;An, Dae-Hwan;Lee, Bo-Yeong
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.292-294
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    • 2006
  • Many processes have been introduced to join PE pipes, but most of these methods have lots of disadvantages such as costs and lack of reliability, etc. Recently due to the benefits of cost, safety and reliability, the butt welding has been paid much attention to joint PE pipes. In case of butt welding, the heat plate which is used to melt PE pipes is the most critical equipment. In this study, after developing the heat plate of new shape, the PE double wall pipes with misalignments were butt-welded by using the conventional and developed heat plates and comparison of weld-zones and tensile test was performed. As the results of tensile test, weld-zones using developed heat plate have strength of $147.7{\sim}251.0%$ of weld-zones using conventional heat plate.

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A Study on Prevention of Weld Transverse Crack for Thick Plate(Ⅱ) (후판 용접부의 횡균열 발생 방지에 관한 연구(Ⅱ))

  • Jeong, Ho-Sin;Gang, Seong-Won
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.57-67
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    • 1999
  • Welding is widely applicable and reliable process and is mainly adopted for fabricating heavy structures. Recently, weld metal transverse cracks in butt and fillet weld joint is a serious problem, and they must be eliminated for improving weld joint reliability. The weld metal transverse crack susceptibility of butt and fillet joint was carried out by cantilever type tensile crack testing jig and CTS test. In this view of point, this study investigated the potential factors for weld metal transverse crack. The main results obtained were as follows: 1. The content o fdiffusible hydrogen in weld metal played an important role for weld metal transverse cracks. 2. From cantilever type tensile crack tests, it was pointed out that the higher the diffusible hydrogen content and tensile restraint, the more susceptible to weld metal transverse craking. 3. The TSN(thermal severity number) and diffusible hydrogen were important factors for determining weld metal transverse cracks in fillet weld joints.

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Effect of Annealing on the Improvement of Strength of Butt Welded Joint (맞대기 이음용접의 강도향상을 위한 어니일링 효과에 관한 연구)

  • ;;Shin, Keun-Ha
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.3 no.2
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    • pp.43-47
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    • 1979
  • This paper presents the effect of stress relief annealing on mechanical properties in single Vee-groove welding joint. In this experiment, the investigation of annealing effect on mechanical properties of test material carried out by changing the annealing temperature from $600^{\circ}C$ to $900^{\circ}C$ under the given conditions. The results pbtained by this study are as follows: (1) Under the constant welding conditions, the tensile strength of test welded joint decrease in accordance with the increase of annealing temperature. The experimental results show that the reduction rate of tensile strength is about 35.09% of base metal strength. (2) Microhafdness distribution of welded joint bring about the maximum hardness near the bended line of welding joint. (3) Izod impact energy of welded joint in increase in according to the rise of annealing temperature and the peak energy of impact test occurs at $800^{\circ}C$