• Title/Summary/Keyword: TBM tunnel

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Case Study of Shield Tunnel Construction : Incheon Metro Line 1 Geomdan Extension Phase 1 Project (쉴드TBM 터널 시공 사례 : 인천도시철도1호선 검단연장선 1공구)

  • Byungkwan Park;Chaeman Joo;Dohak Huh;Hyunsup Song;Gwangsu Joo;Dohoon Kim;Minsang Lee
    • Tunnel and Underground Space
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    • v.34 no.3
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    • pp.185-195
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    • 2024
  • The Incheon Metro Line 1 Geomdan Extension Phase 1 is the first project in South Korea where both a roadheader and TBM (Tunnel Boring Machine) are being used together. The shield TBM tunnel section is 1,057 m long, and is mostly composed of rock, including the section beneath the Airport Railroad and the Gyeongin Ara Waterway. A 7.8 m earth pressure balance shield TBM was used for tunnel excavation. The average monthly advance rate for both the North and South tracks is 239.1 m, with a maximum monthly advance rate of 334.5 m. This technical article comprehensively evaluates the productivity of the shield TBM, focusing on the TBM excavation performance. Above all, it aims to provide useful reference material for the successful execution of shield TBM tunnel construction.

Waterproofing performance evaluation according to the number of layer for shield TBM segment hydrophilic rubber waterstop (쉴드 TBM 세그먼트 지수재의 배열수 변화에 따른 방수성능 평가)

  • Ham, Soo-Kwon;Jung, Hoon;Kim, Beom-Ju;Jeong, Kyeong-han;Lee, Seok-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.1
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    • pp.47-58
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    • 2020
  • The interest in the use of shield TBM (Tunnel Boring Machine) on the tunnel excavation has been increased rapidly in Korea. The shield TBM tunnel is generally designed as non-drainage tunnel. Consequently, if water leakage through the segment joints happens, big problems on the usage and stability of tunnel can be occurred. In this study, the variation of waterproof capacity of hydrophilic rubber waterstop by the construction error and excessive displacement of segment was studied. In particular, the waterproof capacity of each of single and double layer arrangements of hydrophilic rubber waterstop was examined to verify the efficiency of the double layer arrangement. The test results show that the single layer and double layer hydrophilic rubber waterstop showed the same waterproof performance. hydrophilic rubber waterstop has favorable on the offset, however unfavorable on the gap.

A study on cross sectional characteristics and available area for using the lower space in TBM road tunnels (TBM 도로터널의 단면특성 및 하부공간 활용을 위한 유효면적 검토)

  • Kim, Hyun-Soo;Kim, Hong-Moon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.2
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    • pp.141-157
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    • 2012
  • For the application TBM tunneling method, Both tunnel design standard and case study designed & constructed in domestic and foreign have been conducted. According to the study, the number of lane and inner shape (single or duplex) vary depending on the volume of traffic. Also extra space located in the top and bottom of tunnel is used for a multipurpose such as ventilation, disaster prevention, maintenance and administration. To find area ratio according to the components of road TBM tunnel, a standard section was considered as a two-lane road. Then, the analysis of area ratio of this section which consists of components for clearance, extra space in upper and lower tunnel was carried on two widths of shoulder. In addition, after a structural analysis, a thickness requirement of lower slab which is essential for road tunnel was derived on a few supporting types. Through correlation analysis, the ranges of available cross-sectional area between slab thickness and lower extra space of the tunnel was presented.

Establishment of Maintenance and Monitoring Standards for Shield and TBM Tunnels (Shield 및 TBM 터널의 유지관리계측 관리기준 설정에 관한 연구)

  • Jong-Tae Woo
    • Journal of the Society of Disaster Information
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    • v.20 no.1
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    • pp.1-12
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    • 2024
  • Purpose: The objective of this study was to improve the tunnel maintenance and monitoring technology by establishing the maintenance, management, and monitoring standards for shield and TBM tunnels, which had been applied more in recent years. Method: This study comprehensively analyzed and compared the data and model simulations of Seoul Subway Lines 7 and 9 and Bundang Line, shield and TBM tunnels in South Korea, tunnels in France and Japan, and Channel Tunnel in the UK. Result: This study set maintenance and monitoring standards when there was no design estimate based on numerical analyses such as section design and section analysis regarding the maintenance and monitoring section of shield and TBM tunnels. Conclusion: It is necessary to determine safety by comprehensively considering not only each monitoring item but also the changing trend and correlation of all items and compensation of the tunnel.

Statistical Characteristics and Rational Estimation of Rock TBM Utilization (암반굴착용 TBM 가동율의 통계적 특성 및 합리적 추정에 관한 연구)

  • Ko, Tae Young;Kim, Taek Kon;Lee, Dae Hyuck
    • Tunnel and Underground Space
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    • v.29 no.5
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    • pp.356-366
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    • 2019
  • Various TBM performance prediction models have been developed and most of them were considered penetration rate only. Despite the fact that some models have suggested equations and charts for estimating the utilization factor, but there are a few studies to estimate the TBM utilization factor. Utilization factor is affected by the type of TBM machine, operation, maintenance of machine, geological conditions, contractor experience and other factors. In this study, more than 100 case studies are analyzed to determine the relationship between the utilization factor and RMR, geological conditions, TBM types, tunnel length, and TBM diameter. Simple and multiple linear regression analysis are performed to develop predictive models for the utilization factor. The predictive model with explanatory variables of geological conditions, TBM types, tunnel length, and TBM diameter does not give a good correlation. The predictive models with explanatory variable of RMR give higher values of the coefficient of determination.

Application of TBM for Mining and Energy Resources Development (광물과 에너지자원 개발을 위한 TBM 활용사례)

  • Ko, Tae Young;Choi, Sung-Oong
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.460-468
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    • 2021
  • A TBM is an equipment that excavates a tunnel with a full face by rotating a circular cutter head and its advantages are fast excavation rate and safe construction. A TBM, which is primarily used for tunnel excavation on civil construction sites, is easily adaptable to information and communication technology. Research related to unmanned and automated technology is being actively pursued. TBM applications for mining and energy resource development in other countries were investigated in this study. The difference of TBM applications between the mining and energy resource development and civil construction sites was examined. Technical factors such as geological conditions, depth, site access, TBM launching, alignment and inclination, TBM size, and others that should be considered when choosing a TBM were investigated. Finally, the advantages and disadvantages of TBM application in mines and the technical requirements for TBM for successful mine application are summarized.

Pre-grouting for CHI of EPB shield TBM in difficult grounds: a case study of Daegok-Sosa railway tunnel (복합지반 EPB TBM 커터교체를 위한 그라우팅 수행 사례)

  • Kang, Sung-Wook;Chang, Jaehoon;Lee, Jae-Won;Kim, Dae-Young;Shin, Young-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.5
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    • pp.281-302
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    • 2021
  • Railway projects have been consistently increasing in Korea. In relation to this trend, the mechanized tunneling using Tunnel Boring Machine (TBM) is preferably applied for mining urban areas and passing under rivers. The TBM tunneling under difficult grounds like mixed faces with high water pressure could require ground improvements for stable TBM advance or safe cutter head intervention (CHI). In this study, pre-grouting works for CHI in Daegok-Sosa railway project are presented in terms of the grouting zone design, the executions and the results, the lessons learned from the experience. It should be mentioned that the grouting from inside TBM was carried out several times and turned out to be inefficient in the project. Therefore, grouting experiences from the surface are highlighted in this study. Jet grouting was implemented on CHI points on land, while permeation grouting off shore in the Han River, which mostly allow to access the cutter head of TBM in free air with stable faces. The results of CHI works have been analyzed and the lesson learned are suggested.

A Study on Efficiency Improvement through Productivity Analysis Based on TBM Operation Data (TBM공법 적용 현장별 생산성 분석을 통한 효율성 개선 방안)

  • Park, Hong Tae;Song, Young Sun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.1D
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    • pp.71-77
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    • 2010
  • This study presented the operation method through of productivity on eight analysis work items (TBM boring, cutter check and exchange, TBM maintenance, succeeding facilities, reinforcement in tunnel, operation alternation, a tram car) which have developed equipment at WRITH with TBM a waterway tunnel works. It was inquired lose time with analyzed result by work items and removed lose time. It was analyzed TBM boring length, TBM boring length percentage and TBM boring length time. This study analyzed TBM operation utility factor of a foreign work with TBM operation boring length percentage, a monthly average boring length, pure boring length percentage etc. and assumed a monthly average boring length and a monthly average boring length of rise forecast. Based on analyzed Data, TBM boring has been forecasted propriety pure boring length at compressive strength $675{\sim}1662kgf/cm^2$.

Evaluation of Penetration Rate and Cutter Life of TBM in Jook-Ryung Tunnel (죽령터널에서의 TBM 굴착속도 및 커터수명 평가연구)

  • Park Chul-Whan;Synn Joong-Ho;Park Yeon-Jun;Jeon Seok-Won;An Hyung-Jun
    • Tunnel and Underground Space
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    • v.15 no.5 s.58
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    • pp.378-386
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    • 2005
  • Jook-Ryung roadway tunnel was constructed by drill-blast after pilot tunnelling by 2 TBMS. nis report analyzes the data for TBM performance in the total length of 7.3 km for the two pilot tunnels. Net penetration rates were recorded as high as 2.3 m/h and 2.0 m/h for the two different directions while degrees of operation were $31.4\%$ and $33.3\%$, respectively. The cutter lives for No.2 tunnel were evaluated $200\~280\;m^3/c$ and around 400 m/set as high as for Meraker 10 km tunnel in Norway. The relationship between net penetration rate and characteristics of rock mass which were obtained by RMR and TSP measurement, coincides with the prior studies. This kind of evaluation is expected to be used to design TBM tunnelling and to help to perform the TBM operation effectively

A Study on the Operation Development Method through the Application Results Large-Diameter Tunnel (대구경 터널공법 적용 사례분석을 통한 운영 개선방안)

  • Lee, Yang Kyu
    • Journal of the Society of Disaster Information
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    • v.8 no.2
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    • pp.108-118
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    • 2012
  • The application of TBM tunneling has been progressively increased since the first entrance into korea in 1985. In order to an apprehension and operation development of TBM method which has excellent boring in hard rock tunnel, this study has analyzed mutual relation of lose time and TBM boring from actual construction results TBM tunneling. This study compared this analyzed results with TBM tunnelling construction results of korea, america, japan, analyzed a primary factor of TBM boring effect and suggested operation development method from the analyzed results. accordingly this study can be used an index when contract apply TBM method to planning steps.