• Title/Summary/Keyword: TBM boring

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Prediction of replacement period of shield TBM disc cutter using SVM (SVM 기법을 이용한 쉴드 TBM 디스크 커터 교환 주기 예측)

  • La, You-Sung;Kim, Myung-In;Kim, Bumjoo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.5
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    • pp.641-656
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    • 2019
  • In this study, a machine learning method was proposed to use in predicting optimal replacement period of shield TBM (Tunnel Boring Machine) disc cutter. To do this, a large dataset of ground condition, disc cutter replacement records and TBM excavation-related data, collected from a shield TBM tunnel site in Korea, was built and they were used to construct a disc cutter replacement period prediction model using a machine learning algorithm, SVM (Support Vector Machine) and to assess the performance of the model. The results showed that the performance of RBF (Radial Basis Function) SVM is the best among a total of three SVM classification functions (80% accuracy and 10% error rate on average). When compared between ground types, the more disc cutter replacement data existed, the better prediction results were obtained. From this results, it is expected that machine learning methods become very popularly used in practice in near future as more data is accumulated and the machine learning models continue to be fine-tuned.

Waterproofing performance evaluation according to the number of layer for shield TBM segment hydrophilic rubber waterstop (쉴드 TBM 세그먼트 지수재의 배열수 변화에 따른 방수성능 평가)

  • Ham, Soo-Kwon;Jung, Hoon;Kim, Beom-Ju;Jeong, Kyeong-han;Lee, Seok-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.1
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    • pp.47-58
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    • 2020
  • The interest in the use of shield TBM (Tunnel Boring Machine) on the tunnel excavation has been increased rapidly in Korea. The shield TBM tunnel is generally designed as non-drainage tunnel. Consequently, if water leakage through the segment joints happens, big problems on the usage and stability of tunnel can be occurred. In this study, the variation of waterproof capacity of hydrophilic rubber waterstop by the construction error and excessive displacement of segment was studied. In particular, the waterproof capacity of each of single and double layer arrangements of hydrophilic rubber waterstop was examined to verify the efficiency of the double layer arrangement. The test results show that the single layer and double layer hydrophilic rubber waterstop showed the same waterproof performance. hydrophilic rubber waterstop has favorable on the offset, however unfavorable on the gap.

Analysis of RBM한s Penetration Capacity for Upward reaming of Shaft (수직구의 상향굴착을 위한 RBM 굴진성능의 분석)

  • 이석원;조만섭;서경원;배규진
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.03a
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    • pp.157-164
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    • 2002
  • Based on the results of prototype air-shaft construction, penetration capacity of RBM(Raise Boring Machine) was analyzed and compared with TBM(Tunnel Boring Machine) performance in this study. Utilization, down time, net penetration rate and advance rate were evaluated and compared. By conducting the laboratory tests for rock properties with the analysis of penetration capacity, relation of penetration capacity and geotechnical parameters was studied. The results showed that much more higher value of utilization, however lower value of net penetration rate for RBM was obtained compared to those of TBM. In addition, as the strength of rock penetrated increased, higher value of net penetration rate was obtained contrarily to the results of TBM performance. Finally, new relationship between total hardness and net penetration rate for weak and weathered rock was derived from these results.

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Numerical Evaluation of Forces on TBM during Excavation in Mixed Ground Condition by Coupled DEM-FDM (개별요소법 및 유한차분법 연계 모델을 활용한 복합지반 TBM 굴진 시 TBM에 작용하는 힘의 수치해석적 분석)

  • Choi, Soon-Wook;Lee, Hyobum;Choi, Hangseok;Chang, Soo-Ho;Kang, Tae-Ho;Lee, Chulho
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.549-560
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    • 2021
  • Forces exerted on a shield TBM (tunnel boring machine) such as cutter head torque, thrust force, chamber pressure, and upward force are key factors determining TBM performance. However, the forces acting on the TBM when tunnelling the mixed ground have different tendencies compared to that of the uniform ground, which could impair TBM performance. In this study, the effect of mixed ground tunnelling was numerically investigated with torque, thrust force, chamber pressure, and upward force. A coupled discrete element method (DEM) and finite difference method (FDM) model for TBM driving model was used. This numerical study simulates TBM tunnelling in mixed ground composed of upper weathered granite soil and lower weathered rock. The effect on the force acting on the TBM according to the location and slope of the boundary of the mixed ground was numerically examined.

기술현황분석 : 고속 터널굴착과 터널보링머신 동향

  • Jang, Su-Ho;Lee, Yong-Beom
    • 기계와재료
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    • v.21 no.4
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    • pp.96-105
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    • 2010
  • 도로 및 철도는 차량의 고속화와 신속한 물류의 유통을 위해 직선 및 수평화가 절실하게 요구되며, 국내 건설구간의 약 50~70%가 산악지형으로서 터널공사가 필수적으로 요구된다. 국내터널굴착은 주로 발파에 의한 NATM(New Austrian Tunneling Method)으로 공사가 이루어지고 있으나, 굴착효율이 낮으며 안전사고의 위험성이 높다. 해외에서는 급속한 시공을 위하여 TBM(Tunnel Boring Machine)의 적용 사례가 증가하고 있다. 그러나 국내에는 TBM에 대한 연구가 전무한 상태이고, TBM 터널의 설계 시공 기술과 경험이 미흡하다. 최근 대도시의 지하터널과 장대터널의 수요가 증대되어 TBM터널시공 기술과 TBM장비의 국산화가 절실하게 요구되고 있다. 본고에서는 국내외 주요 TBM 시공현황과 전망을 정리하여 TBM 터널 기술의 확보가 매우 시급함을 상기시키고자 하였다.

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Influence of TBM operational parameters on optimized penetration rate in schistose rocks, a case study: Golab tunnel Lot-1, Iran

  • Eftekhari, A.;Aalianvari, A.;Rostami, J.
    • Computers and Concrete
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    • v.22 no.2
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    • pp.239-248
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    • 2018
  • TBM penetration rate is a function of intact rock properties, rock mass conditions and TBM operational parameters. Machine rate of penetrationcan be predicted by knowledge of the ground conditions and its effects on machine performance. The variation of TBM operational parameters such as penetration rate and thrust plays an important role in its performance. This study presents the results of the analysis on the TBM penetration rates in schistose rock types present along the alignment of Golab tunnel based on the analysis of a TBM performance database established for every stroke through different schistose rock types. The results of the analysis are compared to the results of some empirical and theoretical predictive models such as NTH and QTBM. Additional analysis was performed to find the optimum thrust and revolution per minute values for different schistose rock types.

Waterproofing performance evaluation according to each waterproofing material due to segment construction error (세그먼트 시공오차에 따른 이음부 지수재별 방수성능 평가)

  • Heo, Seung-Mu;Jung, Hoon;Lee, Seok-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.6
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    • pp.1023-1037
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    • 2018
  • The interest in the use of shield TBM (Tunnel Boring Machine) on the tunnel excavation has been increased rapidly in Korea. The shield TBM tunnel is generally designed as non-drainage tunnel. Consequently, if water leakage through the segment joints happens, big problems on the usage and stability of tunnel can be occurred. In this study, the variation of waterproof capacity of hydrophilic rubber waterstop and gasket, respectively by the construction error and excessive displacement of segment was studied. The test results show that hydrophilic rubber waterstop has favorable on the offset, however unfavorable on the gap. On the other hand, gasket has unfavorable on the offset, however favorable on the gap.

Introduction to Research Trend of Real-Time Measurement for Wear of TBM Disc Cutter (TBM 디스크커터의 마모량 실시간 계측을 위한 연구현황)

  • Min-Sung, Park;Min-Seok, Ju;Min-Sung, Cho;Jun, Lee;Jung-Joo, Kim;Hoyoung, Jeong
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.478-490
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    • 2022
  • TBM disc cutter, which is the main cutting tool of tunnel boring machine (TBM), is replaced when it is excessively worn during the boring process. Disc cutters are usually monitored by workers at cutterhead chamber, and they check the status and wear amount of cutters. Because cutterhead chamber is usually in dangerous circumstance due to high pressure and instability of excavation surface, the measurement by manpower occasionally results in inaccuracy of measurement result. In order to overcome the limitations, the real-time disc cutter monitoring techniques have been developed in some foreign countries. This paper collected the current status of disc cutter monitoring system from the literature. Several types of sensors are used to measure the cutter wear, and it is believed that the collected information can be useful reference when similar domestic technologies are developed in the future.

Effect of Materials and Construction Conditions on Shotcrete Quality (숏콘크리트 품질에 미치는 재료 및 시공 조건의 영향)

  • 현석훈;한기석
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.04a
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    • pp.227-232
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    • 1994
  • Recently, TBM (Tunnel Boring Machince) method for a tunnel construction in domestic is very promisible due to shorten a constrution period. It is very important to increase the efficiency of the shotcrete for the TBM. The major factors influencing the efficienty of shotcrete are materials, mix disign, constrution conditions and skill of nozzle-man. In this paper, first, optimum synthesize conditions for the shotcrete accelerators was explored and early stiffenting mechanisms also studied. Second, TBM method was applied for a real job site using the optimum conditions obtained from a lab scale experiment.

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Case study on soil conditioning for EPB tunneling and troubleshooting in various grounds (다양한 지반에서의 EPB TBM 첨가제 사용 및 문제 해결 사례 연구)

  • Han-byul Kang;Sung-wook Kang;Jae-hoon Jung;Jae-won Lee;Young Jin Shin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.2
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    • pp.65-85
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    • 2023
  • The use of TBM (Tunnel boring machine) has increased worldwide due to its performance together with the benefit of being safely and environmentally friendly compared to conventional tunneling. In particular, EPB (Earth Pressure Balanced) TBM is widely used because it can be applied to various grounds compared to Open TBM. Also EPB TBM has a simple mechanical structure and advantages in cost, requires less ground area than Slurry TBM. EPB TBM has advantages in soft ground, and more importantly, can extend its applicability by use of appropriate soil conditioning, which improves mechanical and hydrological properties of excavated soil and increases the excavation performance of EPB TBM. Various studies suggested the proper mixing ratio and injection ratio, but almost they are limited to laboratory test under atmospheric pressure such as slump test. Actual field conditions may differ depending on the ground and mechanical condition. In this study, first the amount of used soil conditioning used in the field with various grounds from hard rock to soft ground was estimated through laboratory tests and compared with the estimate in design stage. And also it was compared with the amount used during actual excavation. In addition, experience of soil conditioning for the problems of cutter head clogging and groundwater inrush that occurred during excavation is discussed. Finally, lesson learned for the use of soil conditioning in difficult ground condition such as mixed ground are reviewed.