• Title/Summary/Keyword: TBM 공법

Search Result 113, Processing Time 0.021 seconds

Case of assembly process review and improvement for mega-diameter slurry shield TBM through the launching area (발진부지를 이용한 초대구경 이수식 쉴드TBM 조립공정 검토 및 개선 사례)

  • Park, Jinsoo;Jun, Samsu
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.24 no.6
    • /
    • pp.637-658
    • /
    • 2022
  • TBM tunnel is simple with the iterative process of excavating the ground, building a segment ring-build, and backfilling. Drill & Blast, a conventional tunnel construction method, is more complicated than the TBM tunnel and has some restrictions because it repeats the inspection, drilling, charging, blasting, ventilation, muck treatment, and installation of support materials. However, the preparation work for excavation requires time and cost based on a very detailed plan compared to Drill & Blasting, which reinforces the ground and forms a tunnel after the formation of tunnel portal. This is because the TBM equipment for excavating the target ground determines the success or failure of the construction. If the TBM, an expensive order-made equipment, is incorrectly configured at the assembly stage, it becomes difficult to excavate from the initial stage as well as the main excavation stage. When the assembled shield TBM equipment is dismantled again, and a situation of re-assembly occurs, it is difficult throughout the construction period due to economic loss as well as time. Therefore, in this study, the layout and plan of the site and the assembly process for each major part of the TBM equipment were reviewed for the assembly of slurry shield TBM to construct the largest diameter road tunnel in domestic passing through the Han River and minimized interference with other processes and the efficiency of cutter head assembly and transport were analyzed and improved to suit the site conditions.

Application technique on thrust jacking pressure of shield TBM in the sharp curved tunnel alignment by model tests (축소모형실험을 통한 급곡선 터널에서의 Shield TBM 추진 압력 적용 기술에 대한 연구)

  • Kang, Si-on;Kim, Hyeob;Kim, Yong-Min;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.19 no.2
    • /
    • pp.335-353
    • /
    • 2017
  • This paper presents the application technique on thrust jacking pressuring of shield TBM in the sharp curved tunnel alignment by model tests. Recently, the application of shield TBM method as mechanized tunnelling is increasing to prevent the vibration and noise problems, which can be occurred in the NATM in the urban area in Korea. However, it is necessary to plan the sharp curved tunnel alignment in order to avoid the building foundation and underground structures, to develop the shield TBM operation technique in the shape curved tunnel alignment. Therefore, the main operation parameters of shield TBM in the curved tunnel alignment are reviewed and analyzed based on the case study and analytical study. The results show that the operation of shield jacking force system is the most important technique in the shape curved tunnel alignment. The simplified scaled model tests are also carried out in order to examine the ground-shield TBM head behaviour. The earth pressures acting on the head of shield TBM are investigated according to two different shield jacking force systems (uniform and un-uniform pressure) and several articulation angles. The results obtained from the model tests are analysed. These results will be very useful to understand the shield TBM head interaction behaviour due to the shield jacking operation technique in the shape curved tunnel alignment, and to develop the operation technique.

Analysis of correlation between shield TBM construction field data and settlement measurement data (쉴드 TBM 시공데이터와 지반침하 계측데이터 간 상관성 분석)

  • Jung, Ye-Rim;Nam, Kyoung-Min;Kim, Han-Eol;Ha, Sang-Gui;Yun, Ji-Seok;Cho, Jae-Eun;Yoo, Han-Kyu
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.24 no.1
    • /
    • pp.79-94
    • /
    • 2022
  • The demand for tunnel construction is increasing as part of underground space development due to urban saturation. The shield TBM method minimizes vibration and noise and minimizes ground deformation that occurs simultaneously with excavation, and shield TBM is generally applied to tunnel construction in urban areas. The importance of urban ground settlement prediction is increasing day by day, and in the case of shield TBM construction, ground deformation is minimized, but ground settlement due to tunnel excavation inevitably occurs. Therefore, in this study, the correlation between shield TBM, which is highly applicable to urban areas, and ground settlement is analyzed to suggest the shield TBM construction factors that have a major effect on ground settlement. Correlation analysis was performed between the shield TBM construction data and ground settlement measurement data collected at the actual site, and the degree of correlation was expressed as a correlation coefficient "r". As a result, the main construction factors of shield TBM affecting ground settlement were thrust force, torque, chamber pressure, backfill pressure and muck discharge. Based on the results of this study, it is expected to contribute to the presentation of judgment criteria for major construction data so that the ground settlement can be predicted and controlled in advance when operating the shield TBM in the future.

Modern High-Power TBM with Advanced Procurement System (오늘날의 고성능 TBM과 선진 장비조달 방안)

  • Jee, Warren W.
    • Tunnel and Underground Space
    • /
    • v.23 no.3
    • /
    • pp.161-168
    • /
    • 2013
  • Recently, the application of High-Power mechanized tunnelling technology has been expended around the world. Especially, High-power Modern TBM machines are used in a successful results. Essential for the great success of this modern TBM in difficult rock conditions are based on the development of machine power, suitable better cutter developments, and also developed assesment technology regards on the extensive site investigations. OPP (Owner Procurement Process) system is a proven alternative contract delivery method that is potentially applicable to many tunnel projects. Using the OPP, the owner specifies and procures the TBMs and tunnel lining in advance of the tunnel contract procurement and provides TBM to a tunnel contractor with a goals of reducing project risks and accelerating project schedule. Depending on the blasting vibrations and noises, mechanized tunnelling will be more important particularly in city areas.

Exposure Characteristics to Noise Among Tunnel Construction Workers (터널공사현장 근로자의 소음노출 특성 평가)

  • Kim, Kab Bae;Jang, Jae-Kil
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.23 no.9
    • /
    • pp.831-840
    • /
    • 2013
  • The noise levels of workers in tunnel sites are likely to be high because tunneling work places are confined space. However, research on the noise exposure levels of tunneling workers have not been performed intensively due to restricted accessibility to tunnel construction sites. The aim of this study is to evaluate the noise exposure levels for workers engaged in tunneling work sites. Noise dosimeters were used for monitoring workers' noise exposure level in 5 tunneling work sites in accordance with the Notification of the Ministry of Labor. Among 5 tunneling work sites, 4 of them used NATM tunneling method and 1 work site used shield TBM tunneling method. The average noise exposure levels of NATM tunneling workers was 81.1 dB(A) and 15.4 % of the workers' noise level were exposed more than 90 dB(A) which is the exposure limit value. In Shield TBM tunneling method, 4.3 % of the workers were exposed more than 90 dB(A) of noise level, the average noise exposure levels of TBM tunneling workers was 84.1 dB(A).

A study on the clogging of shield TBM cutterhead opening area according to the characteristics of cohesive soil content (점성토 함량 특성에 따른 shield TBM cutterhead 개구부의 폐색현상에 관한 연구)

  • Bang, Gyu-Min;Kim, Yeon-Deok;Hwang, Beoung-Hyeon;Cho, Sung-Woo;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.23 no.4
    • /
    • pp.265-280
    • /
    • 2021
  • Population density due to urbanization is making people interested in underground space development and much interest in TBM construction with low vibration and noise. This led to a lot of research on TBM. However, research on the characteristics of the cutterhead opening of the TBM equipment being occluded under the ground conditions under which it is excavated is insufficient. Accordingly, a study was conducted to investigate clogging of the cutterhead opening during the shield TBM rolling. To identify the clogging of cutterhead openings in SHIELD TBM equipment, the reduced model experiment was divided into clay rate (10%, 30%, 50%, 60%), cutterhead opening rate (30%, 50%, 60%), and cutterhead rotation direction (one-way, two-way) and rotational speed (3 RPM) and conducted in 36 cases. Results of scale model test on shield TBM clogging, it was analyzed that the ground condition containing clay soil increased the clogging effect in both directions than the unidirectional rotation, and that the lower the rotational speed of the cutterhead, the less the clogging effect. Accordingly, the direction of cutterhead rotation, rotational speed and opening rate are calculated by taking into account ground conditions during ground excavation, the clogging effect can be reduced. It is believed to be effective in saving air as the clogging effect is reduced. Therefore, this study is expected to be an important material for domestic use of shield TBM.

Critical face pressure and backfill pressure of shield TBM considering surface settlements of saturated clayey ground (쉴드 TBM 굴진에 따른 포화 점성토 지반의 침하거동을 고려한 한계 굴진면압과 한계 뒤채움압)

  • Kim, Kiseok;Oh, Ju-Young;Lee, Hyobum;Choi, Hangseok
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.20 no.2
    • /
    • pp.433-452
    • /
    • 2018
  • The shield tunneling method can minimize surface settlements by preventing the deformation of tunnel face and tunnel intrados due to tunnel excavation. For this purpose, it is very important to control the operating conditions of shield TBM. The face pressure and backfill pressure for tail void grouting should be the most important and immediate measure not only to restrain surface settlement, but also to influence the effective stress and pore water pressure around the circumstance of tunnel during excavation. The reaction of the ground to the application of face pressure and backfill pressure relies on the stiffness and permeability of ground. Especially, the reaction of saturated clayey ground formations, which shows the time-dependent deformation, is different from the permeable ground. Hence, in this paper it was investigated how the TBM operating conditions, ground stiffness, and permeability impact on the surface settlement of saturated clayey ground. For this purpose, a series of parametric studies were carried out by means of the stress-pore water pressure coupled FE analysis. The results show that the settlement of soft clayey ground is divided into the immediate settlement and consolidation settlement. Especially, the consolidation settlement depends on the ground stiffness and permeability. In addition, the existence of critical face pressure and backfill pressure was identified. The face pressure and backfill pressure above the critical value may cause an unexpected increase in the ground settlement.

Analysis of Excavation Speed and Direct Construction Cost Based on the Operating Productivities of TBM Method Site (TBM 굴착 공법 적용 현장의 생산성 분석을 통한 암질별 굴진속도 및 직접공사비 분석)

  • Song, Young Sun;Park, Hong Tae
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.32 no.6D
    • /
    • pp.637-643
    • /
    • 2012
  • This research collected work drilling report of TBM method site developed by WRITH company to TBM equipment company in Germany and analyzed work operating productivity. Based Oil the data analyzed TBM operating productivity, This research derived and presented excavation speed (m/day) by TBM diameter (3.0m, 3.5m, 3.8m) and rock. Also, based on the excavation speed (m/day) by TBM diameter, This research estimated a day direct construction cost and total direct construction costs by applying a direct construction cost which spent on per 1m. When we perform a similar geological construction in the future, excavation speed and direct construction cost which were derived by TBM diameter and rock is thinking the effective utilization data to estimate construction cost and plan schedule management before the start of construction.

Application of TBM/TBE to Mechanical Excavation in Rock (암반기계굴착공법의 적용연구)

  • Park, Chul-Hwan;Kim, Kil-Soo
    • Tunnel and Underground Space
    • /
    • v.2 no.1
    • /
    • pp.177-189
    • /
    • 1992
  • As tunnel becomes longer and larger, TBM has become one of the most popular methods of excavatio in rock. This paper describes the degree of operation the degree of availability and penetration rate of TBM and TBE applied in Namsan roadway tunnelling site. Net penetration rate was 1.62m/hr for TBM and 0.72m/hr for TBE. Net penetration rate showed no direct relation to daily advance or penetration time, but the lower bound of penetration rate could be obtained from the relation with daily advance. For both of TBM and TBE, the degree of operation and the degree of availability were 33.8% and 68.6% respectively. Life time of normal cutter was $310m^3$ for TBM and $194m^3$ for TBE, while that of center and gauge cutter was about $50m^3$. When the two machines were compared, TBM showed 80% higher penetration rate, and 40% shorter life time of cutter.

  • PDF

A Study on Standard Construction Process Management System for Prediction of Proper Construction Period of Subsea Tunnel (해저터널 적정 공사기간 예측을 위한 표준공정관리 체계 연구)

  • Bae, Keunwoo
    • Korean Journal of Construction Engineering and Management
    • /
    • v.18 no.4
    • /
    • pp.36-47
    • /
    • 2017
  • As a typical domestic subsea tunnel construction the Gadeok subsea tunnel applying the method of immersed tunnel has been completed and the Boryeong-Taean subsea tunnel is under construction using NATM. The high-speed railway subsea tunnels between the Honam and Jeju are under consideration, and the feasibility of constructing subsea tunnels with Japan and China is also under consideration. However, it is difficult to provide the process plan information for the construction work such as the analysis of the feasibility of the subsea tunnel and the prediction of the proper construction period because there is no case of domestic construction for it applying the shield TBM method. Due to economic and other reasons, government organizations are reluctant to apply the shield TBM, and there is lack of data on the construction process management field using the shield TBM method. Therefore, a standard construction process management system for the subsea tunnel is needed to analyze the feasibility of the subsea tunnel and to predict the proper construction period. By presenting the standard construction process management system of subsea tunnels such as WBS, Network Diagram, and construction period calculation model, I hope to contribute technically and economically to future subsea tunnel projects.