• Title/Summary/Keyword: T91 Steel

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Preparation and Behavior of High Performance Alkaline Cleaning Agents for Steel (철강용 고성능 알칼리세정제의 제조 및 세정거동)

  • Park, Hong-Soo;Jo, Hye-Jin;Shim, Il-Woo;You, Hyuk-Jae;Kim, Myung-Soo;Hahm, Hyun-Sik
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.1
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    • pp.15-20
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    • 2005
  • $Na_2CO_3$. Sodium orthosilicate (Na-OSi), Tetronix T-701 (T-701), Na-dioctyl sulfosuccinate (303C), Newpol PE-68 (PE-68), MJU-100A, and tetrasodium pyrophosphate were blended to prepare high performance alkaline cleaning agents (ACASs). The results of cleaning test with steel specimen showed that ACAS-6 ($Na_2CO_3$ 50g/Na-OSi 35g/T-701 20g/303C 18g/PE-68 17g/MJU-100A 10g/TSPP 20g/ water 180g mixture) had a good cleaning power. The cleaning power for press-rust preventing oil was 98% and 99% degreasing at 4wt%, $70^{\circ}C$ and $90^{\circ}C$, respectively ; for quenching oil, the cleaning power of ACAS-6 was 91% degreasing at 4wt% and $70^{\circ}C$. The foam heights measured immediately after foaming by Ross & Miles method and Ross & Clark method at 6wt%, $60^{\circ}C$ were 18mm and 65mm, respectively. It was concluded that ACAS-6 had a good low foaming cleaning agent.

A study on fatigue crack growth with loading waveform and analysis method for all loading waveform at elevated temperature in SUS 304 stainless steel (SUS 304강의 하중파형에 따른 고온피로균열전파속도 및 전체하중파형의 평가방법의 연구)

  • 이상록;이학주;허정원;임만배
    • Journal of Ocean Engineering and Technology
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    • v.6 no.1
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    • pp.122-130
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    • 1992
  • The effect of loading waveform on elevated temperature low-cycle fatigue crack growth behavior in a SUS 304 stainless steel have been investigated under symmetrical trangular (fast-fast), trapezoidal and asymmetrical(fast-slow, slow-fast) waveforms at 650.deg. C. It was found that the crack growth rate in fast-slow loading waveform appeared to be higher a little and the crack growth rate in slow-fast loading waveform much higer than that in fast-fast loading waveform, and difference in crack growth rate between fast-show and slow-fast waveforms nearly didn't appear in the region of da/dN>10/sup -2/ The crack growth rate in the trapezoidal loading waveform with t/sub h/=500sec appeared to be faster than that in slow(500sec)-fast(1sec). In addition, parameter modified J-integral could be considered as useful parameter for fatigue crack growth rate in all waveforms. The result obtained are as follow. da/dN=4.91*10/sup -3/ (.DELTA. J/sub c/)/sup 0.565/.

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Study on Life Evaluation of Die Casting Mold and Selection of Mold Material (다이캐스팅 금형의 내구 수명평가와 금형강 소재 선정에 대한 연구)

  • Kim, Jinho;Hong, Seokmoo;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.3
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    • pp.7-12
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    • 2013
  • In Die casting process, the problem of die degradation is often issued. In oder to increase of die life the material degradation of die steel was investigated using test core pins. Three test core pins were positioned in front of the gate entry and observed washout and soldering resistance during Mg die casting process. The test parameters are set as different commercial die materials, coatings condition and hardness of die surface. Usign 220t magnesium die casting machine was employed to cast AZ91 magnesium alloys. After 150 shots, macroscopic observation of die surface was carried out. Additional 50 cycles later, test pins were chemically cleaned with 5% HCl aqueous solution to find out the existence of washout and soldering layers. Microstructural characterization of die surface and the die roughness measurement were performed together. Computational simulation using AnyCasting program was also beneficial to correlate the extent of die damage with the position of test pin inside die cavity. As results, the optimal combination of die steel with productive coating as well as its hardness was drawn out. it will be helpful to decide the material and condition considering increasing of tool life.

A refined higher-order shear deformation theory for bending, vibration and buckling analysis of functionally graded sandwich plates

  • Nguyen, Kien T.;Thai, Tai H.;Vo, Thuc P.
    • Steel and Composite Structures
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    • v.18 no.1
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    • pp.91-120
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    • 2015
  • A refined higher-order shear deformation theory for bending, vibration and buckling analysis of functionally graded sandwich plates is presented in this paper. It contains only four unknowns, accounts for a hyperbolic distribution of transverse shear stress and satisfies the traction free boundary conditions. Equations of motion are derived from Hamilton's principle. The Navier-type and finite element solutions are derived for plate with simply-supported and various boundary conditions, respectively. Numerical examples are presented for functionally graded sandwich plates with homogeneous hardcore and softcore to verify the validity of the developed theory. It is observed that the present theory with four unknowns predicts the response accurately and efficiently.

Optimized Cross-section Suggestion of a New Concept Lining Board through Parametric Study (매개변수해석을 통한 신개념 복공판의 최적단면 제안)

  • Kim, Chun-Ho;Yi, Seong-Tae;Kim, In-Sic;Sim, Tae-Mu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.2
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    • pp.84-91
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    • 2015
  • In this paper, to overcome disadvantages of existing lining boards, the parametric studies to evaluate safety and verify performance of newly suggested lining boards was performed. Since the calculated stresses of steel plates are lower than the allowable stress for considered all analytical variables, end reinforcement locations, and crane rail loads, it can be concluded that the suggested lining board is structurally safe. Where, "$3,000{\times}2,000{\times}6t$" was select to be optimized cross-section and the reinforcement from the end to 200mm to the internal direction looks like the best case. In addition, the suggested lining board is economical since the steel amount per unit area compared to existing lining board is reduced by 36% and it can apply to the lining structural system of subway and underpass since construction speed is past due to the less installation number of lining boards.

Wavelet Analysis of Elastic Wave for Wall Thinned High-Pressure Service Pipes (감육을 가지는 고압배관에 대한 탄성파의 Wavelet해석)

  • Kim, Jin-Wook;Ahn, Seok-Hwan;Lee, Si-Yoon;Nam, Ki-Woo;Do, Jae-Yoon
    • Journal of the Korean Institute of Gas
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    • v.9 no.3 s.28
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    • pp.1-8
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    • 2005
  • We studied on the nondestructive evaluation of the elastic wave signals of locally wall thinned straight pipe. Wavelet transform was applied for the time-frequency analysis of waveforms obtained by fracture wave detector due to the dropping steel ball. The time-frequency analysis provides time variation of each frequency component involved in a waveform, which makes it possible to evaluate the shape of local wall thinning at each frequency. In this study, comparison by wavelet transform of the AE signals and monotonic bending tests without internal pressure are conducted on 1.91 inch diameter full-scale carbon steel pipe specimens. As the results of tests, fracture behaviors could be shown by the characteristic of mechanical strength of locally wall thinned pipes and the waveforms could be evaluated for the integrity insurance of the piping system according to the length and depth range of the deffeted shape pipes in the real field.

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A Study on Health Status of Workers in Metal Manufacturing Industries (금속제조 산업근로자들의 건강실태 조사)

  • 정경석
    • Journal of Environmental Health Sciences
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    • v.8 no.1
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    • pp.67-80
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    • 1982
  • In order to evaluate the psychosomatic health status of metal manufacturing industries workers and their working environments, the present study was conducted from March 1, 1981 to the end of September 1981. The data was obtained from the samples of metal manufacturing industries in Kyung-In Area and their 1, 162 employees. In addition, the 803 urban residents including students, office clerks, and general publics were sampled as control groups to compare with factory employees in psychosomatic analysis. The basic tool employed in the present study was the Todai Health Index (THI) which modified CMI and was developed by Tokyo University Research Team of Japan. The results of the present study were summarized as follows: 1. Working environments of the factories 1) The data shows that fabrication shop produced the highest noise level ranging from 91 to 96 dB (A) and iron and steel shop had the lowest noise level ranging from 81 to 86 dB (A). 2) Dust concentration was the highest in iron foundry shop ($3.8 mg/m^3$) and the lowest in fabrication shop ($1.2 mg/m^3$). 3) WBGT above threshold limit values (T.L.V.) was noted in steel shop (38$\circ$C) and iron foundry shop (34$\circ$C) 4) The concentration of Sulfur dioxide ($SO_2$)was 30.5ppm at steel shop and 12.0ppm at iron foundry shop. 5) The concentration of carbon monoxide (CO) was 140.0ppm at steel shop and 110.5ppm at iron foundry shop. 6) The atmospheric lead concentration was $0.49 mg/m^3$ at soldering shop. 2. The responses of psychosomatic complaints were much higher in steel shops group than in other manu-facturing group, except the response of aggressiveness. 3. The responses of psychosomatic complaints were much higher in industrial workers than in urban residents, except the responses of depression and aggressiveness (p < 0.01 ). 4. The psychosomatic symptoms which industrial workers and urban residents complained frequently were nervousness. agressiveness and lie scale in order. 5. The responses of psychosomatic complaints by sex were much higher in female group than in male group, except the response of aggressiveness. 6. The responses of psychosomatic complaints by age were that both the female and male group showed an increasing tendency in the all items, except the response of depression as age was increasing. 7. The responses of psychosomatic complaints by the length of services were that both the female and male group showed a tendency of increasing in physical symptoms as work years increased. 8. The responses of psychosomatic complaints were higher in unmarried group in the score of nervousness, aggressiveness, mental irritability and irregular life.

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An in vitro evaluation of the accuracy of four electronic apex locators using stainless-steel and nickel-titanium hand files

  • Gehlot, Paras Mull;Manjunath, Vinutha;Manjunath, Mysore Krishnaswamy
    • Restorative Dentistry and Endodontics
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    • v.41 no.1
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    • pp.6-11
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    • 2016
  • Objectives: The purpose of this in vitro study was to evaluate the accuracy of working length (WL) determination of four electronic apex locators (EALs), namely, Root ZX (RZX), Elements diagnostic unit and apex locator (ELE), SybronEndo Mini Apex locator (MINI) and Propex pixi (PIXI) using Stainless steel (SS) and nickel-titanium (NiTi) hand files. The null hypothesis was that there was no difference between canal length determination by SS and NiTi files of 4 EALs. Materials and Methods: Sixty extracted, single rooted human teeth were decoronated and the canal orifice flared. The actual length (AL) was assessed visually, and the teeth were embedded in an alginate model. The electronic length (EL) measurements were recorded with all four EALs using SS and NiTi files at '0.5' reading on display. The differences between the AL and EL were compared. Results: The results obtained with each EAL with SS and NiTi files were compared with AL. A paired sample t test showed that there was a statistical significant difference between EAL readings with SS and NiTi files for RZX and MINI (p < 0.05). The accuracy of RZX, ELE, MINI and PIXI within ${\pm}0.5 mm$ of AL with SS/NiTi files were 93.3%/70%, 90%/91.7%, 95%/68.3%, and 83.3%/83.3%, respectively. Conclusions: The results of this study indicate that Root ZX was statistically more accurate with NiTi files compared to SS files, while MINI was statistically more accurate with SS files compared to NiTi files. ELE and PIXI were not affected by the alloy type of the file used to determine WL.

Effective removal of non-radioactive and radioactive cesium from wastewater generated by washing treatment of contaminated steel ash

  • P. Sopapan;U. Lamdab;T. Akharawutchayanon;S. Issarapanacheewin;K. Yubonmhat;W. Silpradit;W. Katekaew;N. Prasertchiewchan
    • Nuclear Engineering and Technology
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    • v.55 no.2
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    • pp.516-522
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    • 2023
  • The co-precipitation process plays a key role in the decontamination of radionuclides from low and intermediate levels of liquid waste. For that reason, the removal of Cs ions from waste solution by the co-precipitation method was carried out. A simulated liquid waste (133Cs) was prepared from a 0.1 M CsCl solution, while wastewater generated by washing steel ash served as a representative of radioactive cesium solution (137Cs). By co-precipitation, potassium ferrocyanide was applied for the adsorption of Cs ions, while nickel nitrate and iron sulfate were selected for supporting the precipitation. The amount of residual Cs ions in the CsCl solution after precipitation and filtration was determined by ICP-OES, while the radioactivity of 137Cs was measured using a gamma-ray spectrometer. After cesium removal, the amount of cesium appearing in both XRD and SEM-EDS was analyzed. The removal efficiency of 133Cs was 60.21% and 51.86% for nickel nitrate and iron sulfate, respectively. For the ash-washing solution, the removal efficiency of 137Cs was revealed to be more than 99.91% by both chemical agents. This implied that the co-precipitation process is an excellent strategy for the effective removal of radioactive cesium in waste solution treatment.

Load-deflection analysis prediction of CFRP strengthened RC slab using RNN

  • Razavi, S.V.;Jumaat, Mohad Zamin;El-Shafie, Ahmed H.;Ronagh, Hamid Reza
    • Advances in concrete construction
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    • v.3 no.2
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    • pp.91-102
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    • 2015
  • In this paper, the load-deflection analysis of the Carbon Fiber Reinforced Polymer (CFRP) strengthened Reinforced Concrete (RC) slab using Recurrent Neural Network (RNN) is investigated. Six reinforced concrete slabs having dimension $1800{\times}400{\times}120mm$ with similar steel bar of 2T10 and strengthened using different length and width of CFRP were tested and compared with similar samples without CFRP. The experimental load-deflection results were normalized and then uploaded in MATLAB software. Loading, CFRP length and width were as neurons in input layer and mid-span deflection was as neuron in output layer. The network was generated using feed-forward network and a internal nonlinear condition space model to memorize the input data while training process. From 122 load-deflection data, 111 data utilized for network generation and 11 data for the network testing. The results of model on the testing stage showed that the generated RNN predicted the load-deflection analysis of the slabs in acceptable technique with a correlation of determination of 0.99. The ratio between predicted deflection by RNN and experimental output was in the range of 0.99 to 1.11.