• Title/Summary/Keyword: T6 heat treatment

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Characteristics of the Post-Weld Heat Treatment of Chrome Low Alloy Material for a Power Plant Boiler (발전 보일러용 크롬 저합금강의 용접후열처리 특성)

  • Whe, Jae-Hoon;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.6 no.4
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    • pp.56-62
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    • 2010
  • This study investigated characteristics of the post-weld heat treatment of SA213-T23, which was developed for water wall of the ultra super critical power boiler. The temperature of post weld heat treatment should be $730^{\circ}C$ or higher to reduce hardness of the deposit metal and heat affected zone. Coincidently, the temperature should remain $760^{\circ}C$ or lower to prevent hardness of the base metal from dropping. Hardness decline of deposit metal was trivial according to time when the holding time of heat treatment at $740^{\circ}C$ of post-weld heat treatment gradually increased from initial 15 minutes.

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Effect of process type and heat treatment conditions on warm hydroformability (온간액압성형특성에 미치는 압출제조공정과 열처리 조건의 영향)

  • Yi, H.K.;Kwon, S.O.;Park, H.K.;Yim, H.S.;Lee, Y.S.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.132-135
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    • 2007
  • In this study, hydroformability and mechanical properties of pre- and post- heat treated Al6061 tubes at different extrusion type were investigated. For the investigation, as-extruded, full annealed and T6-treated Al6061 tubes at different extrusion type were prepared. To evaluate the hydroformability, uni-axial tensile test and free bulge test were performed at room temperature and $250^{\circ}C$. Also mechanical properties of hydroformed part at various pre- and post-heat treatments were estimated by tensile test. And the tensile test specimens were obtained from hexagonal prototype hydroformed tube at $250^{\circ}C$. As for the heat treatment, hydroformability of full annealed tube is 25% higher than that of extruded tube. The tensile strength and elongation were more than 330MPa and 12%, respectively, when hydroformed part was post-T6 treated after hydroforming of pre- full annealed tube. However, hydroformed part using T6 pre treated tube represents high strength and low elongation, 8%. Therefore, the T6 treatment after hydroforming for as-extruded tube is cost-effective. Hydroformability of Al6061 tube showed similar value for both extrusion types. But flow stress of seam tube showed $20{\sim}50MPa$ lower value.

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FE-Simulation and Measurement of the Residual Stress in Al6061 During T6 Heat Treatment (Al6061-T6 열처리 잔류응력의 유한요소해석 및 측정)

  • Ko, Dae-Hoon;Kim, Tae-Jung;Lim, Hak-Jin;Lee, Jung-Min;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.717-722
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    • 2011
  • The purpose of this study is to predict the residual stress in Al6061 during T6 heat treatment. In this study, the variable residual stress in case of the solid solution($530^{\circ}C$, 2h) and artificial ageing($175^{\circ}C$, 9h) of Al6061 subjected to T6 heat treatment is determined at different ageing times. A heat treatment experiment is conducted to determine the heat transfer coefficient, on the basis of which the residual stress during the T6 heat treatment is predicted. In order to take into account the relaxation of residual stress during artificial ageing, a Zener-Wert-Avrami function is used and elasto-plastic nonlinear analysis is conducted through FE-simulation. Further, the residual stress is measured by using the X-ray diffraction(XRD) method, and the result is compared with the result from the FE-simulation. It is found that the residual stress predicted form the FE-simulation is in good agreement with the residual stress measured by using the XRD method.

The Effect of Heat Treatment on the Tensile Properties of TiNi/6061Al Composites (TiNi/6061Al 복합재료의 인장특성에 미치는 열처리의 영향)

  • Park, Sung-Ki;Shin, Soon-Gi;Lee, Jun-Hee
    • Korean Journal of Materials Research
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    • v.13 no.1
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    • pp.64-68
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    • 2003
  • The 1.6 vol% and 2.5 vol% TiNi/6061Al composites were fabricated by permanent mold casting for investigating the effect of heat treatment on tensile strength for composites. The tensile strength without T6 treatment at 293 K was increased with increasing the volume fraction of TiNi fiber and at 363 K the higher the pre-strain, the higher the tensile strength. The tensile strength of the composite with $T_{6}$ treatment at 293 K was found to increase with increasing both the amount of pre-strain and the volume fraction of TiNi fiber and was higher than that without $T_{6}$ treatment. It should be noted that the tensile strength 2.5vol%TiNi/6061Al composites rolled at a 38% reduction ratio was the maximum value of 298 MPa. The tensile strength of composites decreased with increasing the reduction ratio over 38% because of the rupture of TiNi fiber.

Texture Development of Cold Rolled and T-6 Treated 7X1X Al-alloy with 0.1% Sc (0.1% Sc이 첨가된 7X1X Al-합금의 압연과 T-6열처리에 따른 집합조직의 발달)

  • Jea, C.W.;Jin, S.J.;Chung, D.S.;Lim, S.T.;Park, N.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.2
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    • pp.101-105
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    • 2004
  • After extrusion, cold rolling and T-6 treatment, texture development of 7x1x Al-alloy with 0.1% Sc is studied. During extrusion the very strong <111>+weak <100> fiber texture is developed, which is Influenced on the formation of rolling texture. The texture after 80% cold rolling can be described by strong{112}<111>(Cu)+{123}<634>(S) component in the cross section of the extruded rod, the strong -fiber+weak{110}<001>(Goss) components in the longitudinal section, and the strong {110}<112>(Bs)+weak{001}<100>(Cube) components in the transverse section. The components of rolling texture are remained after T-6 treatment, but the maximum density of ODF is higher. The calculated mean r-values and the planar anisotropy are relatively high, which are dependent on the texture. After T-6 treatment, recrystallized equiaxed grains with average grain size of $1{\sim}2{\mu}m$ are obtained.

Heat Treatment Deformation Analysis of Bearing Considering Phase Transformation (상변태를 고려한 베어링의 열처리 변형 해석)

  • S.P. Lee;S.J. Lee;T.B. Kim;K.T. Cho
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.6
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    • pp.351-358
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    • 2023
  • Bearings are mechanical components that support loads and transmit rotation. The inner and outer rings come into contact with the rotating mechanism, requiring a very high level of hardness. To meet this requirement, heat treatment is commonly performed. The heat treatment process inherently involves thermal deformation. Particularly in the case of large bearings, significant deformation relative to the bearing's shape can occur, making accurate deformation prediction during heat treatment essential. However, predicting deformation in heat treatment is challenging due to the simultaneous consideration of phase transformation, heat transfer, and bearing deformation. In this study, an analysis of heat treatment-induced deformation in bearings was conducted, taking phase transformation into account. The thermal and mechanical properties were calculated based on the chemical composition of the bearing material. This information was then used to perform a deformation-heat transfer-phase transformation analysis. To validate the reliability of the analysis, experiments were conducted under the same conditions. When comparing the analysis and experimental results, differences in deformation were observed. These differences were attributed to variations in phase transformation conditions between the analysis and experiments. Consequently, it is anticipated that supplementing these results will enable the prediction of deformation while considering phase transformation conditions in bearings.

The Effect of Globule size on the Mechanical Properties in Semi-Solid Forming of Aluminium Alloys (알루미늄소재의 만용융성형 공정에서 구상화의 크기가 기계적 성질에 미치는 영향)

  • 박상문;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.21-24
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    • 2002
  • One of the factors influences on microstructure of semi-solid product is forging pressure. Generally, the more forging pressure makes the more fine microstructure in semi-solid compression test. The microstructure and mechanical properties were investigated according to the forging pressure. The applied pressure is 110MPa, 140MPa and 170MPa, respectively. Heat treatment conditions also influence to the microstructure and mechanical properties of semi-solid product. T6 heat treatment was performed and the evaluation of microstructure and mechanical properties was investigated according to the aging time in T6 heat treatment.

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Effect of T6 and T73 Heat Treatments on Microstructure, Mechanical Responses and High Cycle Fatigue Properties of AA7075 Alloy Modified with Mg and Al2Ca ((Mg + Al2Ca)로 개량된 AA7075 합금의 미세조직, 기계적 특성, 그리고 고주기 피로 특성에 미치는 T6 및 T73 열처리의 효과)

  • Hwang, Y.J.;Kim, G.Y.;Kim, K.S.;Kim, Shae K.;Yoon, Y.O.;Lee, K.A.
    • Transactions of Materials Processing
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    • v.30 no.1
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    • pp.5-15
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    • 2021
  • The effects of heat treatments (T6 and T73) on the microstructure, mechanical properties, and high cycle fatigue behavior of modified AA7075 alloys were investigated. A modified 7075 alloy was manufactured using modified-Mg (Mg-Al2Ca) instead of the conventional element Mg. Based on the microstructure, the average grain size was 4.5 ㎛ (T6) and 5.2 ㎛ (T73). Regardless of heat treatment, the modified AA7075 alloys consisted of Al matrix containing homogeneously distributed Al2CuMg and MgZn2 phases with reduced Fe-intermetallic compound. Room temperature tensile tests showed that the properties of modified 7075-T6 (Y.S.: 622MPa, T.S: 675MPa, elongation: 15.4%) were superior to those of T73 alloy (Y.S.: 492MPa, T.S: 548MPa, elongation: 12.8%). Experimental data show that the fatigue life of T6 was 400 MPa, about 64% of its yield strength. However, the fatigue life of T73 alloy was 330 MPa and 67%. Irrespective of the stress level, all crack initiation points were located on the specimen surface, and no inclusions acting as stress concentrators were seen. Superior mechanical properties and high cycle fatigue behavior of modified AA7075-T6 alloy are attributed to the fine grains and homogeneous distribution of small second phases such as MgZn2 and Al2CuMg, in addition to reduced Fe-intermetallic compounds.

Estimation of Machinability Turning Process for Al7075-T6 by Cryogenic Heat Treatment (극저온 열처리된 Al7075-T6의 선삭특성 분석)

  • Lim, Hak Jin;Oh, Jeong Kyu;Kim, Pyeong Ho;Lee, Jong Hwan;Kim, Jeong Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.865-870
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    • 2013
  • In recent years, aluminum processing has been increasing in the aerospace, vehicle, airplane industries etc., because aluminum has abundant resources and has a high specific strength. Aluminum alloys have a high coefficient of thermal expansion therefore, it is necessary to consider the temperature problem in the cutting process. The objective of this research is to investigate the machinability of a hardened aluminum alloy Al7075-T6 by using cryogenic heat treatment. The machining test is conducted by comparing the cutting force and surface roughness, corresponding to various cutting conditions of depth of cut, cutting speed, and feed rate, with those of Al7075-T0.

A Study on Deformation Behaviors of Al 6061, 7075 Tube at Different Heat Treatments for Warm Hydroforming (온간액압성형공정 적용을 위한 알루미늄 6061, 7075 튜브의 열처리조건에 따른 변형특성연구)

  • Yi, Hyae-Kyung;Moon, Young Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.1
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    • pp.1-10
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    • 2007
  • The deformation behaviors of full annealed and T6 treated 6061, 7075 aluminum tubes are investigated at various temperature performing uniaxial tensile test. Full annealed Al 6061 and Al7075 tubes, and T6 treated Al7075 tube don't show sharp local necking with an elongation of 50% at $300^{\circ}C$. So it is expected that influenced by elevated tempterature. At $300^{\circ}C$ and strain rate of 0.001/s, many micro-cracks are observed in T6 treated Al 6061 tube, which is believed to be responsible for the decrease of total elongation.