• 제목/요약/키워드: System FMEA

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한국형 무인운전 고무차륜 AGT 시스템의 유지보수를 위한 신뢰성 기반의 고장 예방정비 시스템 개발에 관한 연구 (A Study on the Development of Web-based Preventive Maintenance System for the Driverless Rubber-Tired K-AGT)

  • 손영탁;천환규;엄호영;이호용;한석윤;서명원
    • 한국정밀공학회지
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    • 제27권5호
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    • pp.36-47
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    • 2010
  • The Korean Railroad Research Institute (KRRI) has developed the rubber tired AGT system (Model: K-AGT) between 1999 and 2005. The K-AGT is a light rail transit system does not require a driver and generally operates on an elevated railroad for transporting passengers. Accidents caused by driverless vehicles can severely affect social confidence, safety and economy therefore, it is very important to minimize the occurrences of such faults, and to accurately perform detailed maintenance tasks and thoroughly investigate the cause of any repeated failures. This research develops the web-based Preventive Maintenance (PM) system for the KAGT train system. The framework of the PM system is based on performing a reliability analysis and a failure mode effects analyses (FMEA) procedure on all the sub-systems in the K-AGT system. Out of the devices that have a low reliability, the high failure ranked devices are included high in the list for performing the overall maintenance plans. Through registration of historical failure data, the reliability indexes can be updated. Such a process is repeated continuously and can achieve very accurate predictions for device operational life times and failure rates. Therefore, this research describes the development of the overall PM system consists of a reliability analysis module, a failure mode effect analysis module, and maintenance request module.

웹 기반의 도시철도 전문가시스템 개발에 관한 연구 (A Study on the Development of Web-based Expert System for Urban Transit)

  • 김현준;배철호;김성빈;이호용;김문현;서명원
    • 한국자동차공학회논문집
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    • 제13권5호
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    • pp.163-170
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    • 2005
  • Urban transit is a complex system that is combined electrically and mechanically, it is necessary to construct maintenance system for securing safety accompanying high-speed driving and maintaining promptly. Expert system is a computer program which uses numerical or non-numerical domain-specific knowledge to solve problems. In this research, we intend to develop the expert system which diagnose failure causes quickly and display measures. For the development of expert system, standardization of failure code classification system and creation of BOM(Bill Of Materials) have been first performed. Through the analysis of failure history and maintenance manuals, knowledge base has been constructed. Also, for retrieving the procedure of failure diagnosis and repair linking with the knowledge base, we have built RBR(Rule Based Reasoning) engine by pattern matching technique and CBR(Case Based Reasoning) engine by similarity search method. This system has been developed based on web to maximize the accessibility.

VVVF 도시철도 차량의 신뢰성 평가 시스템 개발에 관한 연구 (A Study on Development of the Reliability Evaluation System for VVVF Urban Transit)

  • 배철호;김성빈;이호용;장석화;서명원
    • 한국자동차공학회논문집
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    • 제13권5호
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    • pp.7-18
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    • 2005
  • Over the past twenty years, the maintenance system has been developed and its importance has been increased. For the effective maintenance of the urban transit, we have developed the maintenance system based on the concept of RCM(Reliability Centered Maintenance). RCM analysis is a systematic approach to developing a cost-effective maintenance strategy based on the various components's reliability of the system in question. It is performed according to process that includes the following steps; definition of function and functional failures of the systems, construction of RB D(Reliability Block Diagram), performance of FMEA(Failure Modes & Effects Analysis) and calculation of the reliability index. The final process of RCM is to determine appropriate failure maintenance strategies. This paper aims to define the procedure of maintenace based on the concept of RCM for urban transit. The key for a successful maintenance system is an automated scheduling to the maximum extent possible and timely executions. The developed system issues maintenance plan and repair request based on analyzed data and maintenance experience.

심해저 광물자원 양광시스템 실증 시험을 위한 위험도 기반 선상 설비 설계 (Risk-based Design of On-board Facility for Lifting System Field Test of Deep-sea Mining System)

  • 조수길;박상현;오재원;민천홍;김성순;김형우;여태경;정정열;배재일;홍섭
    • 한국해양공학회지
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    • 제30권6호
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    • pp.526-534
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    • 2016
  • This study had the goal of designing onboard structures for a pre-pilot mining test (PPMT), which is required for the commercialization of the deep-sea mining industry. This PPMT is planned to validate the performance of a hydraulic lifting system and verify the concept of operating through a moon-pool in the east sea, Korea. All of the onboard equipment and facility were designed by KRISO. Because the test was performed at the first development, it is difficult to determine what risk will occur in the facility. Therefore, risk-based design is required in the facility for the PPMT, which includes the facility layout, failure mode and effect analysis (FMEA), and risk reduction plan. All of the expected performances of the lifting system itself and the onboard facilities were qualitatively validated using the risk-based design.

석탄발전산업을 위한 지능형 CCTV 기반 스마트안전관리시스템 개발 연구 (Development of a CCTV Based Smart Safety Management System in Thermal Power Plants)

  • 송호준;고건실;신완선
    • 산업경영시스템학회지
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    • 제44권3호
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    • pp.50-63
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    • 2021
  • There has been a steady rate of accident in Coal Thermal Power Plants which have relatively higher chance of mortality. However, neither the systematic view of safety management nor the methodology such as safety factors or system requirements are yet to be studied in detail. Therefore, this study aims to propose a methodology to preemptively deal with safety issues and to secure fact focused responsibility in safety. It consists of two main parts. First, the Safety Measurement Index(SMI) with total 50 factors is proposed by analyzing the key factors that contribute to safety accidents based on failure mode and effect analysis (FMEA) and quality function deployment (QFD). To analyze the safety requirements, index presented by major countries and organizations are discussed. Second, main features of intelligent CCTV are studied to determine their relative importance for the framework of Smart Safety Management System (SSMS). Main features are discussed with four technological steps. Also, QFD was held to analyze to analyze how key technologies deal with Quality Measurement Index(QMI). The research results of this study reveal that scientific approaches could be utilized in integrating CCTV technologies into a smart safety management system in the era of Industry 4.0. Moreover, this reasearch provides an specific approach or methodology for dealing with safety management in Coal Thermal Power Plant.

원인분석을 통한 신뢰성 중심의 유지보수 시스템 절차 개발 (Development of Implementation Procedure for Reliability Centred Maintenance with Causing Analysis)

  • 이헌창;최민홍;임동호;김태옥
    • 한국가스학회지
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    • 제21권4호
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    • pp.16-20
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    • 2017
  • 현재의 유지보수 시스템은 고정 설비 및 회전기계의 유지 및 보수에 대한 명확한 기준이 제시되지 않고 있으며, 고장이 발생되더라도 근본적인 원인분석 없이 교체 및 수리가 이루어져 더 큰 사고를 초래할 수 있는 환경이다. 따라서 본 연구에서는 예방보전을 통해 사전에 점검하고 유지 보수할 수 있도록 신뢰성 중심의 유지보수 시스템의 절차를 개발하였고, 향후 유지보수에서 설비의 고장형태에 따라 문제 발생 설비를 집중 관리함으로써 중대산업사고의 발생을 사전에 예방하고 관리할 수 있는 절차를 제시하고자 하였다.

모바일 뱅킹 정보시스템의 소프트웨어 보안성 개선을 위한 고장 트리 분석과 고장 유형 영향 분석 (Fault Tree Analysis and Failure Mode Effects Analysis for Software Security Improvements in Mobile Banking Information Systems)

  • 김소영;김명희;박만곤
    • 한국멀티미디어학회논문지
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    • 제18권11호
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    • pp.1342-1350
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    • 2015
  • Due to rapid development of mobile device technologies, the mobile banking through Internet has become a major service of banking information systems as a security-critical information systems. Recently, lots of mobile banking information systems which handle personal and transaction information have been exposed to security threats in vulnerable security control and management processes, mainly software systems. Therefore, in this paper, we propose a process model for software security improvements in mobile banking information system by application of fault tree analysis(FTA) and failure modes and effects analysis(FMEA) on the most important activities such as 'user authentication' and 'access control' and 'virus detection and control' processes which security control and management of mobile banking information systems are very weak.

표준형 원전 원자로냉각재계통의 발전정지유발기기 분석 (Single Point Vulnerability Analysis of Reactor Coolant System in OPR-1000)

  • 이은찬;배연경;김명수
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2011년도 제42회 하계학술대회
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    • pp.1999-2000
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    • 2011
  • 본 연구의 목적은 발전소의 정상적인 출력운전을 위해 필요한 주요 계통의 기능에 영향을 미쳐 발전소 불시정지를 유발할 수 있는 핵심 기기, 즉, 발전정지유발기기의 설치 개소를 체계적인 방법을 통하여 정밀 분석하고, 해당 기기의 고장모드와 그 영향을 검토하여 이를 방지하기 위한 대책을 수립하도록 하는 것이다. 발전정지유발기기의 평가는 발전소 종사자로 하여금 가동 중 발전소에서 발생 가능한 발전정지 영향기기와 그들의 상호관계를 이해하고, 정량적 평가를 통해 해당기기들의 발전소 발전정지 영향을 시각적으로 확인하여 불시 발전정지를 예방할 수 있는 대응 논리를 인지할 수 있도록 하는데 그 목적이 있다. 원자로냉각재계통에 대한 발전정지유발기기(SPV, Single Point Vulnerability)를 분석하기 위해 고장모드영향분석(FMEA, Failure Mode Effect Analysis)을 수행하고 상세 고장수목을 개발하여 통합단위의 계통 분석을 수행하였다. 분석결과 원자로냉각재계통의 발전정지유발기기는 원자로냉각재 펌프와 가압기 주살수 밸브의 제어회로에 집중되어 있는 것으로 나타났다.

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취약면적 기반의 함정 취약성 간이 평가 방법에 관한 연구 (Simplified Vulnerability Assessment Procedure for the Warship Based on the Vulnerable Area Approach)

  • 김광식;이장현;황세윤
    • 대한조선학회논문집
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    • 제48권5호
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    • pp.404-413
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    • 2011
  • It is important to assess and improve the warship survivability for the weapon threats which have a critical effect on warship. The survivability of the warship is defined as the capability of a warship to avoid or withstand a man-made hostile environment. The survivability of the warship consists of three categories (Susceptibility, Vulnerability and Recoverability). Firstly, the susceptibility is defined as the inability of a warship to avoid radars, guns, missiles and etc. Secondly, the vulnerability is defined as the inability of a warship to withstand the man-made hostile environment. Finally, the recoverability is defined as the ability of a warship to recover the damaged components and systems. Among them, this paper has described the vulnerability assessment for the hypothetical system which is composed of critical components. Also, the procedure which is suggested to calculate the vulnerable probability of the damaged warship is based on the Vulnerable Area Method.

결함수분석법과 퍼지논리를 이용한 FMECA 평가 (FMECA using Fault Tree Analysis (FTA) and Fuzzy Logic)

  • 김동진;신준석;김형준;김진오;김형철
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.1529-1532
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    • 2007
  • Failure Mode, Effects, and Criticality Analysis (FMECA) is an extension of FMEA which includes a criticality analysis. The criticality analysis is used to chart the probability of failure modes against the severity of their consequences. The result highlights failure modes with relatively high probability and severity of consequences, allowing remedial effort to be directed where it will produce the greatest value. However, there are several limitations. Measuring severity of failure consequences is subjective and linguistic. Since The result of FMECA only gives qualitative and quantitative informations, it should be re-analysed to prioritize critical units. Fuzzy set theory has been introduced by Lotfi A. Zadeh (1965). It has extended the classical set theory dramatically. Based on fuzzy set theory, fuzzy logic has been developed employing human reasoning process. IF-THEN fuzzy rule based assessment approach can model the expert's decision logic appropriately. Fault tree analysis (FTA) is one of most common fault modeling techniques. It is widely used in many fields practically. In this paper, a simple fault tree analysis is proposed to measure the severity of components. Fuzzy rule based assessment method interprets linguistic variables for determination of critical unit priorities. An rail-way transforming system is analysed to describe the proposed method.

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