• Title/Summary/Keyword: System Engineering Tools

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Computational Modeling of the Bearing Coupling Section of Machine Tools (공작기계 베어링 결합부의 전산 모델링)

  • Kim, Hyun-Myung;Seo, Jae-Wu;Park, Hyung-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.10
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    • pp.1050-1055
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    • 2012
  • The bearing coupling section of machine tools is the most important factor to determine their static/dynamic stiffness. To ensure the proper performance of machine tools, the static/dynamic stiffness of the rotating system has to be predicted on the design stage. Various parameters of the bearing coupling section, such as the spring element, node number and preload influence the characteristics of rotating systems. This study focuses on the prediction of the static and dynamic stiffness of the rotating system with the bearing coupling section using the finite element (FE) model. MATRIX 27 in ANSYS has been adopted to describe the bearing coupling section of machine tools because the MATRIX 27 can describe the bearing coupling section close to the real object and is applicable to various machine tools. The FE model of the bearing couple section which has the sixteen node using MATRIX 27 was constructed. Comparisons between finite element method (FEM) predictions and experimental results were performed in terms of the static and dynamic stiffness.

Accuracy Evaluation and Enhancement of Machine Tools Using a Kinematic Ball Bar (기구볼바를 이용한 가공기계의 정밀도 평가 및 향상 기술 개발)

  • Moon, J.H.;Pahk, H.J.;Chu, C.N.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.114-121
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    • 1996
  • This paper presents an useful technique for assessing the volumetric errors in multi-axis machine tools using the kinematic double ball bar. This system has been developed based on the volumetric error map which describes the 3 dimensional errors of machine tools. The developed system inputs the measured radial data of 3 different planes, respectively XY,YZ,ZX, analysing the volumetric errors such as positional. straightness, angle, and squareness errors, etc. The developed system has been tested in a practical machine tool, and showed high potential for the error assessment of multi-axis machine tools.

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Vibration Damping Characteristics of the Powered Hand Tools on Hand-Arm System (손-팔 시스템에 전달되는 전동수공구의 진동감쇠 특성)

  • 장규표;김길주;이동춘
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.52
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    • pp.43-52
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    • 1999
  • In this study, the vibration damping characteristics of the powered hand tools transmitted in hand-arm system were examined and compared. The types of powered tools for the experiment are general typed drill, impact drill, grinder, and wire brush. To analyze the characteristics of vibration damping, the magnitude of acceleration of vibration on X, Y, and Z direction at tool, hand, wrist, and the joint between forearm and upper arm were measured respectively. The results indicated that impact drill generated the highest value of acceleration of vibration among the four types of tools used in the experiments. The highest value of the amount of acceleration of vibration was found in the direction of Y. And the amount of acceleration of vibration was significantly affected by the type of tool, type of work, and pushing forces. As become the more distant from the tool, the smaller the amount of acceleration of vibration. Also, the bigger the pushing force at the tool, the higher the acceleration of vibration.

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A Study on the Detection and Diagnosis of the Abnormal Machining Process Using Current Signal (전류신호를 이용한 이상가공상태 검출ㆍ진단에 관한 연구)

  • 서한원;유기현;정진용;서남섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.212-216
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    • 1996
  • Recently, with the development of NC and CNC machine tools and the high labor wage, the cutting process requires the high speed and automatic system which uses industrial robots and the flexible manufacturing system(FMS) that combines several machine tools. In this system, the whole system can be influenced by just one of the machin tools. So it needs to detect a problem and to solve it immediately In in-process state. The monitoring system through measuring the motor current with current sensor has been attracting the attention of lots of researchers view of its low cost and flexibility. By using the pattern discriminant with the detected three-phase-current signal, that is, $I_{RMS}$, a system which can monitor and analyze abnormal machining process condition of the workpiece during the machining will be able to be developed in this research.h.

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A Study on the Minimizing Processing Time of Manufacturing System (제조시스템의 가공시간 최소화에 관한 연구)

  • 김성희;하정진
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.30
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    • pp.167-175
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    • 1994
  • Generally, queueing networks, networks, chains and simulation techniques are among the most widely used evaluation tools to study computer systems, manufacturing systems etc. But, these tools have some assumptions and difficulties. So, this thesis presents a method for manufacturing system using Petri nets. Petri nets are a graphical and mathmatical modeling tool and are promising tool for describing and studying systems that are characterized as being concurrent asychronous, dynamic, distributed and parrallel. It designs Petri net model for processing time of manufacturing system And it applied to a job shop system composed of 8 machines and 4 different job types.

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Velocity profile generation methods for industrial robots and CNC machine tools

  • Kim, Dong-Il;Song, Jin-Il;Kim, Sungkwun
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.306-311
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    • 1992
  • We propose software algorithms which provide the characteristics of acceleration/deceleration essential to high dynamic performance at the transient state where industrial robots or CNC machine tools start and stop. The path error, which is one of the most significant factors in performance evaluation of industrial robots and CNC machine tools, is analyzed for linear, exponential, and parabolic acceleration/deceleration algorithms in case of circular interpolation. The analysis shows that the path error depends on the acceleration/deceleration routine and the servo control system. In experiments, the entire control algorithm including the proposed acceleration/deceleration algorithms is executed on the motion control system with a floating point digital signal processor(DSP) TMS320C30 as a CPU. The experimental results demonstrate that the proposed algorithms are very effective in controlling axes of motion of industrial robots or CNC machine tools with the desired characteristics.

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SMARTLITE: A Web-based Product Development System for Optical Components of Automobiles (스마트라이트: 웹기반 자동차 광학부품 개발 시스템)

  • ;Paul K. Wright
    • Korean Journal of Computational Design and Engineering
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    • v.7 no.3
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    • pp.177-189
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    • 2002
  • For the development of automobile lighting components, various designers, developers and manufacturing personnel are involved, each group needing different software tools. In this Smartlite project, several software tools were developed far product development of the lighting components and then tested using two different user interfaces (UIs); the first was based on a commercial CAD system (SDRCI-DEAS) and the second was based on a web browser. The specific focus of this study was a comparison between the new web-based UIs, and the UIs on commercial CAD systems. The usability data have been collected from the users at Visteon and showed that the web-based UIs provided comparable functionality with the CAD-based UIs in terms of performance and usefulness. For the criteria of accessibility, the web-based tools out-performed the CAD-based tools.

Dynamic Analysis on Belt-Driven Spindle System of Machine Tools

  • Kim, Seong-Keol
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.3
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    • pp.82-89
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    • 2002
  • The need of ultra-precision machine tools, which manufacture and machine the high precision parts used in computers, semi-conductors and other precision machines, has been increased over years. Therefore it is important to design the driving parts, which affect significantly on their performances. In this paper, the dynamic analyses on the belt-driven system were explored. Relation of the acoustical natural frequency and the tension of belt was derived and presented through experiments. Also, while the dynamic loads on motor system were changed, dynamic deflections were calculated through finite element analysis. Nonlinear characteristics of the bearings having an effect on the dynamic performance were studied and the belt connecting the motor (driving part) to spindle of a machine tool (driven part) was modeled as truss and beam elements fur simulations under various conditions, and a beam element model was verified to be more useful.

인터넷을 이용한 공작기계 원격 고장 진단 시스템 구축에 관한 연구

  • 강대천;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.868-871
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    • 1995
  • In order to remain competitive, a manufacturing company needs to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system comprises complex mechanical as well as electronic components. Therefore, diagnosing the troubles of machine tools is a tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary services at the right time is very difficult and expensive, a remote diagnosis system is to be regarded as a good alternative,with which users can diagnose and fix the machine troubles. This paper presents a framework for a remote machine tool diagnosis system using the world wide web technology and backward reasoning expert system.

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