• Title/Summary/Keyword: Synthetic natural gas (SNG)

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Catalytic Performance for the Production of CH4-rich Synthetic Natural Gas (SNG) on the Commercial Catalyst; Influence of Operating Conditions (고농도 메탄의 합성천연가스 생산을 위한 상업용 촉매의 반응특성; 운전조건에 대한 영향)

  • Kim, Jin-Ho;Ryu, Jae-Hong;Kang, Suk-Hwan;Yoo, Young-Don;Kim, Jun-Woo;Go, Dong-Jun;Jung, Moon;Lee, Jong-Min
    • Clean Technology
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    • v.24 no.2
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    • pp.99-104
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    • 2018
  • In this work, we performed the methanation reaction using synthesis gas ($H_2/CO_2$) for the process to produce synthetic natural gas (SNG) for $4^{th}$ methanation reactor in SNG process proposed by RIST-IAE. Experimental conditions were changed with temperature, pressure and space velocity. At this time, $CO_2$ conversion, $CH_4$ selectivity and $H_2$ concentration after reaction were investigated. As a result, $CH_4$ selectivity by the $CO_2$ methanation increased with lower space velocity and higher pressure. On the other hand, in the case of temperature, the maximum value was shown at $320^{\circ}C$. From these results, it was found that the optimum condition of the fourth reactor suitable for the SNG process was obtained.

Laminar Burning Velocity Measurement of SNG/Air Flames - A Comparison of Bunsen and Spherical Flame Method - (SNG/공기 화염의 층류 연소속도 측정 - 분젠과 구형 화염법 비교 -)

  • KIM, DONGCHAN;LEE, KEEMAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.6
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    • pp.737-746
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    • 2016
  • This article describes a comparison on laminar burning velocity measured by Bunsen and spherical flame methods of synthetic natural gas (SNG) with various composition of hydrogen. In this study, the laminar burning velocity measurements were employed by Bunsen burner and cylindrical constant combustor at which flame images were captured by Schlieren system. These results were also compared with numerical based on CHEMKIN package with GRI 3.0, USC-II and UC Sandiego mechanism. In case of spherical flames, the suitable flame radius range and theoretical models were verified using the well-known previous results in methane/air flames. As an experimental condition, hydrogen content of SNG was adjusted 0% to 11%. Equivalence ratios of Bunsen flames were adjusted from 0.8 to 1.6. On the other hand, those of spherical flames were adjusted from 0.6 to 1.4, relatively. From results of this study, the both laminar burning velocities measured in Bunsen and spherical flame methods were resulted in similar tendency. As the hydrogen content increased, the laminar burning velocity also increased collectively. Laminar burning velocity of measured SNG-air flames was best coincided with GRI 3.0 mechanism by comparison of reaction mechanisms.

Experimental Study on Corrosion Characteristics of 1.25Cr-0.5Mo in the 1st-mathanator reactor for Synthetic Natural Gas according to Gas Compositions (1.25Cr-0.5Mo강을 이용한 합성가스 조성 변화에 따른 SNG 1차반응기의 부식특성에 관한 실험적 연구)

  • Kim, Jin-Hyun;Cho, Honghyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.709-716
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    • 2016
  • Recently, the operating conditions of the various mechanical structures have become more severe and the running time has become longer as the development of plant equipment increases with the introduction of high technology. Thus, the reliability of the system and its accessories is becoming a problem. Normally, synthetic natural gas (SNG) plants use 1.25Cr-0.5Mo or 2.25Cr-1Mo heat resistant steel according to the operating conditions. In this study, a lab-scale reactor was set up using 1.25Cr-0.5Mo steel, in order to carry out corrosion tests for producing synthetic natural gas. The corrosive characteristics were investigated under 1st-methanator operating conditions and fundamental data about the durability and reliability were obtained by using the experimental test. The analysis of results obtained on the durability of the reactor under emission and injection compositions showed that the hydrogen embrittlement caused by hydrogen and the oxidation corrosion caused by H2O had the most effect on the durability of 1.25Cr-0.5Mo steel in the SNG reactor. However, the hydrogen embrittlement and oxidation corrosion occurred simultaneously under emission conditions, so that the corrosion of the material increased suddenly after a long operating time. Besides, the corrosion of the 1.25Cr-0.5Mo steel under the injection composition was faster than that under the emission composition.

SNG Production Process Study in the gasification system with various feedstock (석탄, 석탄 촤, 바이오매스 등의 고체시료 가스화 반응을 통해 발생된 합성가스를 이용한 SNG 제조공정 연구)

  • Kim, Su-Hyun;Yoo, Young-Don;Kim, Mun-Hyun;Kim, Na-Rang;Kim, Hyung-Taek
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.779-783
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    • 2007
  • 본 연구에서는 가스화공정과 수성가스 전환공정, $CO_2$ 분리공정, 메탄화 공정을 주요 구성으로 한 대체(또는 합성)천연가스(SNG, Substitute or Synthetic Natural Gas)제조공정을 대상으로 석탄, 석탄 촤, 바이오매스 등의 다양한 고체시료를 적용하였을 경우 각 시료의 가스화 반응을 통해 얻어진 합성가스를 이용한 SNG 제조 공정 특성을 파악하고자 하였다. 석탄, 석탄 촤, 바이오매스를 적용한 SNG 공정해석 결과 가스화 공정, 수성가스 전환 공정, 메탄화 공정의 운전 용도가 각 800도, 450도, 300도이고, 수성가스 전환 공정 출구의 합성가스 $H_2$/CO ratio(mol basis)가 3인 조건에서 SNG/Feed ratio는 석탄, 석탄 촤, 바이오매스가 각각 0.35, 0.34, 0.08로 나타났고. SNG Efficiency(%) 는석탄, 석탄 촤 바이오매스에 대해서 각각 61.2%. 48.2%, 17.5%로 나타났다. 또한, 석탄 촤를 대상으로 가스화 공정에서의 산화제 투입 조건 및 스팀 투입조건의 변화에 따른 합성가스 발생 특성을 살펴보았다.

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A Study on the Combustion Characteristics with Hydrogen Contents of SNG Fuel in Low-Swirl Combustor (저선회 연소기에서 합성천연가스(SNG) 연료의 수소함량에 따른 연소 특성 연구)

  • JEONG, HWANGHUI;KANG, KIJOONG;LEE, KEEMAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.2
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    • pp.181-189
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    • 2017
  • This paper describes experimental results on combustion characteristics with hydrogen contents of synthetic natural gas (SNG) in low swirl combustor. To investigate the effect of hydrogen contents for premixed SNG flame, stability map, CH chemiluminescence images, flame spectrum analysis and emission performances were measured. In the results, as the hydrogen content was increased, the lean flammable limit was expanded and the flame length was decreased. The hydrogen contents affected the flame liftoff height, and it has different tendency according to the equivalence ratio and flame shape. The change of height and length of flame according to hydrogen contents is caused by the fast burning velocity of hydrogen, which can be confirmed by GRI 3.0 reaction mechanism in PREMIX code. The intensity of $OH^*$, $CH^*$ and $C_2^*$ was confirmed by spectrum analysis of flame. As a result, the $CH^*$ intensity was not significantly different according to hydrogen content. The increase of hydrogen contents influenced positively CO and NOx emission performances.

Methanation of syngas on Ni-based catalyst with various reaction conditions (석탄 합성가스를 이용한 온도 및 압력변화에 대한 메탄화 반응 특성)

  • Kim, Suhyun;Yoo, Youngdon;Ryu, Jaehong;Byun, Changdae;Lim, Hyojun;Kim, Hyungtaek
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.129.1-129.1
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    • 2010
  • 석탄가스화로부터 얻어진 합성가스는 CO, $H_2$가 주성분으로, 그 자체를 연료로 사용하여 발전을 하거나 또는 적절한 정제, 분리 및 합성을 통해 다양한 원료물질을 생산할 수 있다. 이러한 석탄의 청정 사용 기술은 최근의 에너지 분야에서 많은 관심을 불러일으키고 있는 고유가 현상 및 석유자원 고갈에 대비할 수 있는 현실적인 방법의 하나로 여겨지고 있다. 석유를 대체할 에너지원으로서 석탄을 이용하는 다양한 응용 방법 중의 하나로 가스화 반응을 통해 발생하는 합성가스를 이용한 SNG 제조 공정을 들 수 있는데, 이는 석탄 등의 고체 시료를 이용하여 메탄이 주성분인 연료가스를 생산하는 것이다. SNG(Synthesis Natural Gas 또는Substitute Natural Gas)는 합성천연가스 또는 대체천연가스로 불리어지는데 주로 석탄의 가스화를 통해 얻어진 합성가스(syngas 또는 synthesis gas)인 CO, $H_2$를 촉매에 의한 합성반응을 통해 얻을 수 있다. SNG 합성 반응(메탄화 반응)은 보통 수성가스 전환 공정과 가스 정제 공정을 거친 합성가스를 $CH_4$로 전환하는 것으로 석탄을 이용한 SNG 제조 공정에서 가장 핵심 공정인 메탄화 반응은 높은 발열반응으로 주로 니켈 촉매를 사용하며 $250{\sim}400^{\circ}C$에서 반응이 이루어진다. SNG 합성 반응은 공급되는 합성가스의 조성($H_2$/CO 비), 공급되는 합성가스의 유량과 반응기에 충진된 촉매의 부피와의 관계를 나타낸 공간속도, 반응온도 등의 조건에 따라 반응 특성이 달라질 수 있다. 가스화 반응을 통해 생성되는 합성가스를 이용한 SNG 합성반응(메탄화 반응)의 특성을 파악하기 위하여 Lab-scale 규모의 고정층 반응기를 이용하여 Ni 함량이 다른 2종류의 촉매를 대상으로 반응온도 및 압력에 따른 CO 전환율, $CH_4$ 선택도, $CH_4$ 생산성 변화를 파악하였다. 실험 결과 반응기의 온도가 350도 이상의 조건에서 CO 전환율은 99.8%이상, $CH_4$ 선택도는 90.7%이상으로 나타났으며, 공간속도가 2,000 1/h 이상의 조건에서는 $CH_4$ 생산성이 500 ml/g-cat, h을 만족하였다.

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An Experimental Study on Combustion Instability in Model Gas Turbine Combustor using Simulated SNG Fuel (모사 SNG 연료를 적용한 모델 가스터빈 연소기의 연소 불안정성에 관한 실험적 연구)

  • Choi, Inchan;Lee, Keeman
    • Journal of the Korean Society of Combustion
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    • v.20 no.1
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    • pp.32-42
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    • 2015
  • The combustion instability was experimentally investigated in model gas turbine combustor with dual swirl burner. When such instability occurs, a strong coupling between pressure oscillation and unsteady heat release excites a self-sustained acoustic wave which results in a loud sound, and can even cause fatal damage to the combustor and entire system. In present study, to understand the combustion instability with a premixed mixture, the detailed periods of pressure and heat release data in unstable flame mode were investigated by various measurement methods at relatively rich condition and lean condition near flammable limits. Also, to prepare the utilization of synthetic natural gas (SNG) fuel in gas turbine system, an investigation was conducted using a simulated SNG including methane as a reference fuel to examine the effects of $H_2$ content on flame stability. These results provide that the instability due to flash-back behaviour like CIVB phenomenon occurred at rich condition, while the repetition of relighting and extinction caused the oscillation of lean condition near flammable limit. From the analysis of $H_2$ content effects, it is also confirmed that the instability frequency is proportional to the laminar burning velocity at both rich and lean condition.

Experimental Study on Dilution Effect of Exhaust Gas in SNG Combustion on a Model Gas Turbine (가스터빈에서 SNG 연료 조성에 대한 희석제의 배기배출물 저감효과에 대한 실험적 연구)

  • Joo, Seongpil;Yoon, Jisu;Kim, Jeongjin;Kim, Seongheon;Yoon, Youngbin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.7
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    • pp.603-610
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    • 2016
  • This paper describes experimental results about emission and NOx reduction of dilution effect (Nitrogen and carbon dioxide) about various fuel compositions of synthetic natural gas (SNG). Combustion experiment was performed to investigate the combustion characteristics for SNG with various hydrogen ratio in SNG, heat input and equivalence ratio in a partially premixed model gas turbine combustor. NOx emission was similar to each hydrogen ratio and flame characteristics was investigated from OH chemiluminescence images. There was a singularity of CO emission in stoichiometric condition and it can be identified using OH chemiluminescence intensity. In addition, dilution effect was studied in using nitrogen and carbon dioxide as diluent to reduce the NOx emission. Carbon dioxide diluent was more effective to NOx reduction than nitrogen diluent because of its high diluent specific heat and its heat capacity.

Operating Characteristics of 1 $Nm^3/h$ Scale Synthetic Natural Gas(SNG) Synthetic Systems (1 $Nm^3/h$ 규모 합성천연가스(SNG) 합성 시스템의 운전 특성)

  • Kim, Jin-Ho;Kang, Suk-Hwan;Ryu, Jae-Hong;Lee, Sun-Ki;Kim, Su-Hyun;Kim, Mun-Hyun;Lee, Do-Yeon;Yoo, Yong-Don;Byun, Chang-Dae;Lim, Hyo-Jun
    • Korean Chemical Engineering Research
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    • v.49 no.4
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    • pp.491-497
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    • 2011
  • In this work, we proposed the three different reactor systems for evaluating of synthetic natural gas(SNG) processes using the synthesis gas consisting of CO and $H_2$ and reactor systems to be considered are series adiabatic reaction system, series adiabatic reaction system with the recirculation and cooling wall type reaction system. The maximum temperature of the first adiabatic reactor in series adiabatic reaction system raised to 800. From the these results, carbon dioxide in product gas as compared to other systems was increased more than that expected due to water gas shift reaction(WGSR) and the maximum $CH_4$ concentration in SNG was 90.1%. In series adiabatic reaction system with the recirculation as a way to decrease the temperature in catalyst bed, the maximum $CH_4$ concentration in SNG was 96.3%. In cooling wall type reaction system, the reaction heat is absorbed by boiling water in the shell and the reaction temperature is controlled by controlling the amount of flow rate and pressure of feed water. The maximum $CH_4$ concentration in SNG for cooling wall type reaction system was 97.9%. The main advantage of the cooling wall type reaction system over adiabatic systems is that potentially it can be achieve almost complete methanation in one reactor.

Characteristics of Non-premixed Synthetic Natural Gas-Air Flame with Variation in Fuel Compositions (합성천연가스의 조성변화에 따른 확산화염 연소특성)

  • Oh, Jeongseog;Dong, Sangeun;Yang, Jebok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.9
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    • pp.829-836
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    • 2013
  • The combustion characteristics with variations in synthetic natural gas (SNG) compositions were studied in a lab-scale combustor. The objective of the current study is to investigate the flame stabilization, flame structure, and spectrometry in a non-premixed SNG flame with varying fuel compositions. For the analysis of light emission in SNG flames, we used a spectrometer. As experimental conditions, the fuel jet velocity at the nozzle exit $u_F$ was varied from 5 to 40 m/s and the coaxial air velocity $u_A$ was varies from 0 to 0.43 m/s. The experiments showed that the flame stability increased with the hydrogen component in SNG.