• Title/Summary/Keyword: Suspension parts

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Steering Model for Vehicle Dynamic Analysis (차량 동력학 해석을 위한 조향장치 모델링)

  • Tak, Tae-Oh;Kim, Kum-Cheol;Yoon, Jung-Rak
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.214-221
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    • 1999
  • In this research, a power-assisted steering system is modeled as a part of a full vehicle dynamic model. The dynamic model of the steering system incorporates hydraulic and dynamic relations between major parts of a steering system, such as steering column, control valve, rack and pinion gear. Through an experimental setup of the steering system, the steering system model is validated. The steering model is included in a full vehicle dynamic model of a car, where kinematic relations between steering and suspension system are defined, and various simulations are performed to evaluate the performance of steering system in conjunction with overall dynamic performance of the vehicle.

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Development of the Injection Molded Ball Seat for Automobile Suspension (자동차 서스펜션용 볼 시트 사출성형품 개발)

  • Ye, Sang-Don;Min, Byeong-Hyeon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.50-56
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    • 2011
  • Injection molding process is one of the popular manufacturing methods to produce plastic parts with high efficiency and low cost. Ball seat for automobile suspension is made by an injection molding process as a part to support pivot function of ball joint consisted of ball stud and housing. It is necessary for a ball seat to have a dimensional stability in the three dimensional inner area to be contacted with ball stud. In this paper, the dimensional stability of inner surface is indirectly analyzed by checking the difference of inner diameter around the circumferential direction and the thickness variation at the top part of ball seat. Measurement was performed by using the coordinate measuring machine and the fixture to hold ball seat. Optimization of injection molding processes such as injection time, cooling time and temperatures of cylinder barrel was derived to reduce the difference of inner diameter and the thickness variation at the top part of ball seat based on the Taguchi method.

Analysis for Response of Launcher System with Continuous Impact Load (연속충격을 고려한 발사대 반응특성 해석)

  • Lim, O-Kaung;Yoo, Wan-Suk;Choi, Eun-Ho;Ryu, Jae-Bong;Lee, Chang-Hoon;Kim, Sang-Geun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.718-723
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    • 2007
  • A three dimensional multibody modeling of a launcher system was developed and dynamic characteristics of the system was carried out. All the components were modeled as rigid bodies, All the components of system, ie; chassis, turret, cage and suspension parts, are modeled as rigid. The force interaction between the ground and tire was modeled as a point contact model. The factors were selected as cause and effect diagram of the MINITAB. To see effect of the stiffness, damping, mass at the launcher system, several cases of suspension parameters were compared and optimal values were selected. The stiffness and the damping coefficient were selected as design variables to minimize the required time for the next fire. The dynamic simulation was carried out using the ADAMS, and the MINITAB was employed for data analysis.

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Analysis of the Dynamic Characteristics of the In-Arm Type Hydropneumatic Suspension Unit (암 내장형 유기압 현수장치의 동특성 해석)

  • Lee, H.W.;Jo, J.R.;Lee, J.K.;Jang, M.S.;An, D.S.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.519-524
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    • 2003
  • In this paper we discuss the dynamic characteristics of the in-arm type hydropneumatic suspension unit(ISU). For this, two accurate models are introduced. The first one is the Benedict-Webb-Rubin equation which is adopted for the spring behavior of a real gas. This equation is applicable for the high pressure of the nitrogen gas which acts as a spring in ISU system. The second one describes the behavior of a damper, which is divided into four parts - jounce-loading, jounce-unloading, rebound-loading and rebound-unloading. This approach gives a good approximation of the real damper system. For the comparison purpose, the numerical results of the dynamic behavior of ISU system using a real gas and an ideal gas are given in the paper.

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A study of development of automobile's stabilizer using composite (복합재를 이용한 자동차 스테빌라이져 개발 관한 연구)

  • 김영수;김인관;김대식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.608-611
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    • 2000
  • This study is for stabilizer, a parts of automotive suspension system, that would be changed to Plastic Material. The part is designed and analyze by PRO-E. The position of Weld Line is founded by the C-mold, computer software with FEM. Then a Mold is designed by consideration with locating Weld Line. Mechanical property tests, such as tensile test, compression test, ball pull-out test, fatigue test and durability test are done the part by SAE test spec. Most of all the result of the tests show over requirement result without the compression test.

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A study to determine the Design parameters of high speed freight wagon (고속화차용 현가장치 적정 설계변수 선정에 관한 연구)

  • 김남포;김종호
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.484-490
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    • 2000
  • The freight wagon with weld fabricated 1-piece bogies, which was developed to increase operating speed, reveals its difficulties in maintenance. The weld-fabricated bogies were composed of two-stage coil spring and dry friction damping mechanism. The inborn wear parts and rather complicated structure mattes bogie maintenance difficult. In order to relieve this difficulties, the application of maintenance free rubber suspension is proposed by bogie maunfacturer, Taeyang Precision Limited. This study was conducted to determine design parameters of proposed rubber suspension by means of vehicle dynamic simulation and parametric study. The target critical speed of bogie was set over 150km/h for the preparation of further speed-up of freight wagon.

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FE Analysis of Forged Parts of Suspension Bridge : cases of Strand Shoe and Hanger Socket (입체요소를 이용한 현수교 주단강품의 유한요소해석 : 스트랜드슈와 행어소켓)

  • 최창근;이태열;노혁천;김재철
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1998.04a
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    • pp.149-156
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    • 1998
  • In suspension bridges, the axial farces in the wires are transferred by side pressure on the semicircular face, and further from the strand shoe through rods to a base plate fixed to the massive concrete part of the anchor block. For prefabricated strands the most common way of anchoring is by socketing the ends of the strands. In this study, strand shoe and hanger socket are analyzed far various load conditions using Finite Element Method. The finite element models are built using MSC/PATRAN and analysis is carried out using MSC/NASTRAN. Results are again completely processed using MSC/PATRAN. From the results of the analysis, trends of deformation and stress distribution are reviewed and important factors to consider in the design of strand shoe and hanger socket are discussed.

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Dynamic analysis of a launcher under impulsive forces (충격력을 받는 발사대의 동역학적 해석)

  • 이병훈;유완석;김준호
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.84-91
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    • 1993
  • The dynamic behaviors of a launcher under impulsive forces are analyzed. All the components of the system, ie ; chassis, turret, cage and suspension parts, are modeled as rigid. The dynamic analysis code, which is developed with the formulae describing the system equations of motion in terms of relative quantities, is used to carry out the analysis. The results show the dynamic responses of chassis and cage when the driving constraints are imposed on turret and cage.

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Finite Element Analysis of Porthole Extrusion Process for Al Suspension Arm (서스펜션 암의 포트홀 다이 압출공정 유한요소 해석)

  • Joe, Y.J.;Lee, S.K.;Kim, B.M.;Oh, K.H.;Park, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.247-250
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    • 2006
  • The growing demand for more fuel-efficient vehicles to reduce energy consumption and air pollution is a challenge for the automotive industry. The characteristic properties of aluminum, high strengrth stiffness to weight ratio, good formability, good corrosion resistence, and recycling potential make it the ideal candidate to replace heavier materials in the car to respond to the weight resuction demand within the automotive industry. In this paper, A series of compression test was carried out to find the flow stress of A6082 at 300, 400 and $500^{\circ}C$, then we tried to estimate weldability, extrusion load and effective stress of die in the aluminum extrusion process through the 3D FE simulation at non-steady state for aluminum automotive parts.

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Micro Plishing using Electorheological fluid (ER유체를 이용한 미세 연마 가공)

  • 김욱배;이성재;박철우;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.850-853
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    • 2000
  • It is well-known that Electro-rheological(ER) fluid is a material(suspension) which shows the dramatic change of rheological properties under an electric field. Using these properties, the concept that variable apparent viscosity of ER fluid could be applicable to the polishing for micro parts was introduced. It was investigated that how it works for polishing and how it affects ER effect when abrasives were mixed with an ER fluid. Therefore a few structures for polishing using ER fluid was suggested and evaluated by means of experiments. In this paper, fundamental mechanism and experimental results are described.

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