• Title/Summary/Keyword: Suspension element

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Durability Based Design for Hydroforming process of Rear Suspension (내구성을 고려한 후륜현가 장치의 하이드로포밍 공정 설계)

  • Kim, H.Y.;Oh, I.S.;Go, J.M.;Lee, D.J.;Cho, W.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.269-272
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    • 2006
  • The hydroforming processing is a relatively new technology in comparison with conventional stamping process. The hydroforming processing makes torsion beam in rear suspension of automobile. The durability of torsion beam is very important characteristic that operate in an automobile. In order to optimize the hydroforming process and satisfy the durability, the hydroforming simulation which could control an axial compression and high internal pressure with computer simulation has to be operated. This paper is about an optimum design to improve the kinematic and compliance characteristics of a torsion-beam of suspension system. The result from finite element analysis shows that the forming and the durability are optimized. If there is effect of First pressure in hydroforming processing that gap is in the die tool, the prototype of tube is not satisfied on the durability test.

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Fatigue Life Prediction of Suspension Knuckle by CAE Technology (CAE 기법을 이용한 서스펜션 너클의 피로수명 평가)

  • Kim, Y.J.;Suh, M.W.;Suh, S.M.;Suh, J.H.;Kim, J.J.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.2
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    • pp.112-121
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    • 1995
  • Various CAE technologies are used in automobile industries for the purpose of design and analysis. In this paper, a fatigue life evaluation system FLEVA based on the local strain approach is developed and the system is applied for the fatigue strength design of the suspension knuckle, an automobile component. Various steps such as material test, finite element analysis and cumulative fatigue damage analysis of the suspension knuckle were taken. The usefulness of the approach was verified by the fatigue test on the suspension knuckle.

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Optimal Design of a Near-field Optical Recording Suspension (근접장 광기록용 서스펜션의 최적설계)

  • 조태민;임경화
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.1146-1151
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    • 2003
  • So far the study of near-field optical recording(NFR) suspensions has not been investigated sufficiently. In this study the optimization of a NFR suspension is performed using finite element method. NFR suspensions are required to have low compliance modes to allow the slider to comply with the rotating disk, and high tracking stiffness modes to maximize the servo bandwidth of the tracking controller First of all, a basic integrated type suspension model is obtained using topology optimization And the parametric study on the sensitivities of the compliance modes and tracking stiffness modes is performed. Finally, a model satisfying static characteristics is elected and shape optimization is performed to improve dynamic characteristics.

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The Influence of Suspension Stiffness on the Gearbox Input Loads in a 3-Point Suspension Wind Turbine Drive Train (풍력발전기용 3점 지지 드라이브 트레인의 지지 강성이 기어박스 입력하중에 미치는 영향)

  • Nam, Ju Seok;Nam, Yong Yun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.514-520
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    • 2015
  • The effects of suspension stiffness on the reaction load of the gearbox suspension for a three-point suspension wind turbine drive train were investigated by finite element analysis. The reaction forces of the gearbox suspension appear to increase as the gearbox suspension stiffness increases; however, the main bearing stiffness has a reverse effect on the reaction forces. The influence of the gearbox suspension stiffness is greater than that of the main bearing. Since the suspensions must provide the gearbox with proper support, it is not practical to use soft gearbox suspension for small reaction forces. It is more feasible to use stiff main bearings. As a guideline for the main bearing stiffness in the present study, we propose a relative stiffness of 100-150% of the reference.

Finite Element Modal Analysis of a Spinning Flexible Disk-Spindle System Considering the Flexibility of Supporting Structures and an Head-Suspension-Actuator in a HDD (지지구조와 헤드-서스펜션-액츄에이터의 유연성을 고려한 HDD 유연 회전 디스크-스핀들 시스템의 유한 요소 고유 진동 해석)

  • Seo, Chan-Hee;Lee, Ho-Sung;Sang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.128-135
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    • 2006
  • This paper presents a finite element method to analyze the free vibration of a flexible HDD composed of the spinning disk-spindle system with fluid dynamic bearings(FDBs), the head-suspension-actuator with pivot bearings, and the base plate with complicated geometry. Experimental modal testing shows that the proposed method well predicts tue vibration characteristics of a HDD. This research also shows that even the vibration motion of the spinning disk corresponding to half-speed whirl and the pure disk mode are transferred to a head-suspension-actuator and base plate through the air bearing and the pivot bearing consecutively. The proposed method can be effectively extended to investigate the forced vibration of a HDD and to design a robust HDD against shock.

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Finite Element Modal Analysis of a Spinning Flexible Disk-spindle System Considering the Flexibility of Supporting Structures and an Head-suspension-actuator in a HDD (지지구조와 헤드-서스펜션-액추에이터의 유연성을 고려한 HDD 유연 회전 디스크-스핀들 시스템의 유한 요소 고유 진동 해석)

  • Seo, Chan-Hee;Lee, Ho-Sung;Jang, Gun-Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.1 s.118
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    • pp.24-32
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    • 2007
  • This paper presents a finite element method to analyze the free vibration of a flexible HDD composed of the spinning disk-spindle system with fluid dynamic bearings(FDBs), the head-suspension-actuator with pivot bearings, and the base plate with complicated geometry. Experimental modal testing shows that the proposed method well predicts the vibration characteristics of a HDD. This research also shows that even the vibration motion of the spinning disk corresponding to half-speed whirl and the pure disk mode are transferred to a head-suspension-actuator and base plate through the air bearing and the pivot bearing consecutively. The proposed method can be effectively extended to investigate the forced vibration of a HDD and to design a robust HDD against shock.

Construction stage analysis of fatih sultan mehmet suspension bridge

  • Gunaydin, Murat;Adanur, Suleyman;Altunisik, Ahmet Can;Sevim, Baris
    • Structural Engineering and Mechanics
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    • v.42 no.4
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    • pp.489-505
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    • 2012
  • In this study, it is aim to perform the construction stage analysis of suspension bridges using time dependent material properties. Fatih Sultan Mehmet Suspension Bridge connecting the Europe and Asia in Istanbul is selected as an example. Finite element models of the bridge are modelled using SAP2000 program considering project drawing. Geometric nonlinearities are taken into consideration in the analysis using P-Delta large displacement criterion. The time dependent material strength variations and geometric variations are included in the analysis. Because of the fact that the bridge has steel structural system, only prestressing steel relaxation is considered as time dependent material properties. The structural behaviour of the bridge at different construction stages has been examined. Two different finite element analyses with and without construction stages are carried out and results are compared with each other. As analyses result, variation of the displacement and internal forces such as bending moment, axial forces and shear forces for bridge deck and towers are given with detail. It is seen that construction stage analysis has remarkable effect on the structural behaviour of the bridge.

Determination of structural behavior of Bosporus suspension bridge considering construction stages and different soil conditions

  • Gunaydin, Murat;Adanur, Suleyman;Altunisik, Ahmet Can;Sevim, Baris;Turker, Emel
    • Steel and Composite Structures
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    • v.17 no.4
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    • pp.405-429
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    • 2014
  • In this paper, it is aimed to determine the structural behavior of suspension bridges considering construction stages and different soil conditions. Bosporus Suspension Bridge connecting the Europe and Asia in Istanbul is selected as an example. Finite element model of the bridge is constituted using SAP2000 program considering existing drawings. Geometric nonlinearities are taken into consideration in the analysis using P-Delta large displacement criterion. The time dependent material strength of steel and concrete and geometric variations is included in the analysis. Time dependent material properties are considered as compressive strength, aging, shrinkage and creep for concrete, and relaxation for steel. To emphases the soil condition effect on the structural behavior of suspension bridges, each of hard, medium and soft soils are considered in the analysis. The structural behavior of the bridge at different construction stages and different soil conditions has been examined. Two different finite element analyses with and without construction stages are carried out and results are compared with each other. At the end of the analyses, variation of the displacement and internal forces such as bending moment, axial forces and shear forces for bridge deck and towers are given in detail. Also, displacement and stresses for bridge foundation are given with detail. It can be seen from the analyses that there are some differences between both analyses (with and without construction stages) and the results obtained from the construction stages are bigger. It can be stated that the analysis without construction stages cannot give the reliable solutions. In addition, soil condition have effect on the structural behavior of the bridge. So, it is thought that construction stage analysis using time dependent material properties, geometric nonlinearity and soil conditions effects should be considered in order to obtain more realistic structural behavior of suspension bridges.

The Optimization of Rear Suspension Using Hydroforming (하이드로포밍을 이용한 후륜 현가장치 최적설계)

  • Oh, J.H.;Choi, H.H.;Park, S.H.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.481-485
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    • 2008
  • The subframe type rear suspension consisting of a side member and a front/rear cross member is widely used in a medium car and full car. In the small car case, the beam of tubular type without independent suspension system is used to reduce manufacturing cost. In this study, a subframe type rear suspension by hydroforming has been developed. In designing suspension, a driving stability and durability should be considered as an important factor for the performance improvement, respectively. Thus, we focus on increasing the stiffness of suspension and decreasing the maximum stress affecting a durability cycle life. Several optimization design techniques such as shape, size, and topology optimization are implemented to meet these requirements. The shapes of rear suspension obtained from optimization are formed by using hydroforming process. Through commercial software based on the finite element, the superiority of this design method is demonstrated.

Optimal Design of Magnetic Suspension Using Design of Experiment (실험계획법을 이용한 Magnetic suspension의 최적설계)

  • Jung, Jae-Woo;Kim, Sung-Ill;Ha, Seung-Hyoung;Hong, Jung-Pyo;Lee, Ju-Hoon
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.769-770
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    • 2006
  • This paper proposes the design method of a magnetic suspension that can control external vibration caused by low frequencies on the external vibrations by low frequencies. The magnetic suspension with individual controls is able to compensate the vibrations unlike a mechanical suspension. In the magnetic suspension, two characteristics are required. Firstly, magnetic motive force(MMF) by armature winding must be increased linearly. Secondly, identical magnitude of output force should be produced as direction of MMF. In this paper, axis-symmetric finite element analysis is used for magnetic field analysis. In order to optimize magnetic suspension, response surface methodology combined with experimental design is applied to investigate the characteristics and optimize the magnetic suspension for vibration -free table.

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