• Title/Summary/Keyword: Surface reforming

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Numerical Study on Operating Parameters and Shapes of a Steam Reformer for Hydrogen Production from Methane (천연가스로부터 수소를 생산하기 위한 수증기 개질기의 작동조건과 형상에 대한 수치해석 연구)

  • Park, Joong-Uen;Lee, Shin-Ku;Lim, Sung-Kwang;Bae, Joong-Myeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.1
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    • pp.60-68
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    • 2009
  • The steam reformer for hydrogen production from methane is studied by a numerical method. Langmuir- Hinshelwood model is incorporated for catalytic surface reactions, and the pseudo-homogeneous model is used to take into account local equilibrium phenomena between a catalyst and bulk gas. Dominant chemical reactions are Steam Reforming (SR) reaction, Water-Gas Shift (WGS) reaction, and Direct Steam Reforming (DSR) reaction. The numerical results are validated with experimental results at the same operating conditions. Using the validated code, parametric study has been numerically performed in view of the steam reformer performance. As increasing a wall temperature, the fuel conversion increases due to the high heat transfer rate. When Steam to Carbon Ratio (SCR) increases, the concentration of carbon monoxide decreases since WGS reaction becomes more active. When increasing Gas Hourly Space Velocity (GHSV), the fuel conversion decreases due to the heat transfer limitation and the low residence time. The reactor shape effects are also investigated. The length and radius of cylindrical reactors are changed at the same catalyst volume. The longer steam reformer is, the better steam reformer performs. However, system energy efficiency decreases due to the large pressure drop.

Steam Reforming of Biogas on Nickel Fiber Mat Catalysts (니켈 섬유 매트 촉매를 사용한 바이오가스 수증기개질 반응)

  • Bui, Quynh Thi Phuong;Kim, Yong-Min;Yoon, Chang-Won;Nam, Suk-Woo
    • Journal of Energy Engineering
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    • v.20 no.3
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    • pp.252-258
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    • 2011
  • Nickel fiber mat was investigated as a potential structured catalyst for steam reforming of biogas in the temperature range of $600-700^{\circ}C$. The activity of as-received catalyst was very low owing to the smooth surface of fibers. Pretreatment of the catalyst by oxidation followed by reduction under methane partial oxidation condition significantly improved the catalytic activity, although degradation of the activity was found during the reaction due to oxidation and sintering. This deactivation was retarded by supplying additional hydrogen in the inlet gases or by coating $CeO_2$ over the catalyst surfaces.

Parametric Study of an Integrated Steam Methane Reformer with Top-Fired Combustor (통합 수증기 개질 시스템의 작동 조건에 대한 수치적 연구)

  • Noh, Jung-Hun;Jung, Hye-Mi;Kim, Donghee;Um, Sukkee
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.156.1-156.1
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    • 2011
  • It is of great importance to predict operating parameter characteristics of an integrated fuel processor by the increased life-time and system performance. In this study, computational analysis is performed to gain fundamental insights on transport phenomena and chemical reactions in reformer which consists of preheating, steam reforming, and water gas shift reaction beds. Also, a top-fired burner locates inside of the reforming system. The combustor is providing thermal energy necessary for the steam reforming bed which is a endothermic catalytic reactor. Two-dimensional numerical model of the integrated fuel processing system is introduced for the analysis of heat and mass transport phenomena as well as surface kinetics and catalytic process. A kinetic model was developed and then computational results were compared with the experimental data available in the literature. Subsequently, parameter study using the validated steam methane reforming model was conducted by considering operating parameters, i.e. steam to carbon ratio and temperature.

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$CO_2$ reforming using $TiO_2$/Ni catalysts prepared by atomic layer deposition

  • Kim, Dong-Wun;Kim, Kwang-Dae;Seo, Hyun-Ook;Dey, Nilay Kumar;Kim, Myoung-Joo;Kim, Young-Dok;Lim, Dong-Chan;Lee, Kyu-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.443-443
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    • 2011
  • Atomic layer deposition (ALD) was used to deposit $TiO_2$ on Ni particles, and changes in the catalytic activity of Ni for $CO_2$ reforming of methane (CRM) were studied. In the presence of $TiO_2$ islands on Ni surfaces, the onset temperature of the CRM reaction was lower than that of bare Ni. During the CRM reaction, carbon was deposited on the surface, reducing the catalytic activity of the surface, but $TiO_2$ was able to remove the carbon deposits from the surface. When the Ni surface was completely covered with $TiO_2$, catalytic activity disappeared, indicating that tuning of $TiO_2$ coverage on Ni is important for maximizing the activity of the CRM reaction.

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The Effect of Carrier in CO2 Reforming of CH4 to Syngas over Ni-based catalysts

  • Seo, Ho Joon;Kang, Ung Il;Yu, Eui Yeon
    • Clean Technology
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    • v.5 no.2
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    • pp.63-68
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    • 1999
  • The activities of Ni(20wt%)/$La_2O_3$, Ni(20wt%)/${\gamma}-Al_2O_3$, and Ni(20wt%)/$SiO_2$ catalyst for $CO_2$ reforming of $CH_4$ were investigated in a fixed bed flow reactor under atmospheric condition. Catalyst characterization using XRD, TEM, SEM, BET analysis were also conducted. The catalytic activity of Ni(20wt%)/$La_2O_3$ catalyst has relatively superior to that of Ni(20wt%)/${\gamma}-Al_2O_3$ and Ni(20wt%)/$SiO_2$ catalyst. The good activity of Ni(20wt%)/$La_2O_3$ catalyst seems to depend on reduced $Ni^{\circ}$ phases of NiO($\rightarrow$ Ni + O), $LaNiO_3$($\rightarrow$ $Ni+La_2O_3$), Ni crystalline phases, and decoration of Ni phases by lanthanum species is also an important factor. Ni(20wt%)/${\gamma}-Al_2O_3$ and Ni(20wt%)/$SiO_2$ catalyst due to surface acidity resulted in the deposition of wisker type and encapsulate carbon on the surface of catalyst, but Ni(20wt%)/$La_2O_3$ catalyst did not show carbon on the surface of catalyst up to 8.5hr reaction.

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Reactor Sizing for Hydrogen Production from Ethane over Ni Catalyst (니켈 촉매 상에서 에탄으로부터 수소생산을 위한 반응기 사이징)

  • Seong, Minjun;Lee, Kyungeun;Cho, Jung-Ho;Lee, Young-Chul;Jeon, Jong-Ki
    • Clean Technology
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    • v.19 no.1
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    • pp.51-58
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    • 2013
  • In this study, kinetics data was obtained for steam reforming reaction of ethane over the nickel catalyst. The variables of steam reforming reaction were reaction temperature, partial pressure of ethane, and mole ratio of steam and ethane. Parameters for the power rate law kinetic model and the Langmuir-Hinshelwood model were obtained from the kinetic data. Also, sizing of steam reforming reactor was performed by using PRO/II simulator. For the steam reforming reaction of ethane, Langmuir-Hinshelwood model determining the reaction rate by the surface reaction was better suited than a simple power rate law kinetic model. On water-gas-shift reaction, power rate law kinetic model was well fitted to the kinetic data. Reactor size can be calculated for production of hydrogen through PRO/II simulation.

Effect of Promoter with Ru and Pd on Hydrogen Production over Ni/CeO2-ZrO2 Catalyst in Steam Reforming of Methane (메탄의 수증기 개질 반응에서 Ni/CeO2-ZrO2 촉매의 수소 생산에 대한 Ru 및 Pd의 조촉매 효과)

  • In Ho Seong;Kyung Tae Cho;Jong Dae Lee
    • Applied Chemistry for Engineering
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    • v.35 no.2
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    • pp.134-139
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    • 2024
  • In the steam reforming of methane reactions, the effect of adding noble metals Ru and Pd to a Ni-based catalyst as promoters was analyzed in terms of catalytic activity and hydrogen production. The synthesized catalysts were coated on the surface of a honeycomb-structured metal monolith to perform steam methane reforming reactions. The catalysts were characterized by XRD, TPR, and SEM, and after the reforming reaction, the gas composition was analyzed by GC to measure methane conversion, hydrogen yield, and CO selectivity. The addition of 0.5 wt% Ru improved the reduction properties of the Ni catalyst and exhibited enhanced catalytic activity with a methane conversion of 99.91%. In addition, reaction characteristics were analyzed according to various process conditions. Methane conversion of over 90% and hydrogen yield of more than 3.3 were achieved at a reaction temperature of 800 ℃, a gas hourly space velocity (GHSV) of less than 10000 h-1, and a ratio of H2O to CH4 (S/C) higher than 3.

Development of Ni-based Catalyst for Hydrogen Production with Steam Reforming of Light Hydrocarbon (저급탄화수소 수증기 개질에 의한 수소 제조용 니켈계 촉매개발)

  • Kim, Dae-Hyun;Lee, Sang-Deuk;Lee, Byung-Gwon;Kim, Myung-Jun;Hong, Suk-In;Moon, Dong-Ju
    • New & Renewable Energy
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    • v.4 no.4
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    • pp.80-87
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    • 2008
  • Steam reforming of LPG was investigated over spc-Ni/MgAl catalyst in a temperature range of $600{\sim}850^{\circ}C$, feed molar ratio of $H_2O/C=1.0{\sim}3.0$, space velocity of $10,000{\sim}90,000h^{-1}$ and at atmospheric pressure. spc-Ni/MgAl catalyst was prepared by a co-precipitation method, whereas Ni/MgO and $Ni/Al_2O_3$ catalysts were prepared by an incipient wetness method. The characteristics of catalysts were analyzed by N2 Physisorption, CO chemisorption, XRD, TOF-SIMS, SEM and TEM techniques. The Ni/MgO and $Ni/Al_2O_3$ catalysts were deactivated by the formation of carbon. However, the spc-Ni/MgAl catalyst showed higher conversion and $H_2$ selectivity than the other catalysts, even though carbon was formed on the surface of the catalyst during the reaction under the tested reaction conditions.

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Methanol Partial Oxidation over Commercial CuO-ZnO-Al2O3 Catalysts (CuO-ZnO-Al2O3 상업용 촉매에서의 메탄올 부분산화반응)

  • Lim, Mee-Sook;Suh, Soong-Hyuck;Ha, Ki-Ryong;Ahn, Won-Sool
    • Transactions of the Korean hydrogen and new energy society
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    • v.13 no.2
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    • pp.119-126
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    • 2002
  • The methanol partial oxidation using commercial $CuO/ZnO/Al_2O_3$ catalysts in a plug flow reactor was studied in the temperature range of $200{\sim}250^{\circ}C$ at atmospheric pressure, It was achieved the high activities by Cu-based catalysts and the selectivity of $CO_2$/$H_2$ was 100% when $O_2$ was fully convened. The reactivity changes and their hysteresis with increasing/decreasing temperatures were observed due to the chemical state differences between the oxidation and the reduction on the Cu surface, It was suggested as the two-step reaction: the complete oxidation and the following steam reforming for methanol, which was indicated by the distributions of final products vs. the residence time. In addition, the complete oxidation step was shown to be extremely fast and the total reaction rate can be controlled by the steam reforming reaction.

The Study of Steam Reforming for Model Bioigas using 3D-IR Matrix Burner Reformer (3D-IR Matrix 버너 개질기를 활용한 모사 바이오가스 수증기 개질 연구)

  • Lim, Mun-Sup;Chun, Young-Nam
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.1
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    • pp.100-108
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    • 2011
  • The use of biogas as an energy source reduces the chance of possible emission of two greenhouse gases, $CH_4$ and $CO_2$, into the atmosphere at the same time. Its nature of being a reproducible energy source makes its use even more attractive. This research if for the hydrogen production through the steam reforming of the biogas. The biogas utilized 3D-IR matrix burner in which the surface combustion is applied. The nickel catalyst was used inside a reformer. Parametric screening studies were achieved as Steam/Carbon ratio, biogas component ratio, Space velocity and Reformer temperature. When the condition of Steam/Carbon ratio, $CH_4/CO_2$ ratio, Space velocity and Refomer temperature were 3.25, 60%:40%, 19.32L/$g{\cdot}hr$ and $700^{\circ}C$ respectively, the hydrogen concentration and methane conversion rate were showed maximum values. Under the condition mentioned above, $H_2$ concentration was 73.9% and methane conversion rate was 98.9%.