• Title/Summary/Keyword: Surface process

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The Analysis of Surface Degradation Mechanism on PRP(epoxy/glass fiber) by Corona Charging Properties (코로나 대전 특성을 이용한 FRP의 표면 열화메커니즘의 해석)

  • Lee, Baek-Su;Im, Gyeong-Beom;Jeong, Ui-Nam;Park, Jong-Gwan;Lee, Deok-Chul
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.48 no.5
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    • pp.373-378
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    • 1999
  • In order to analyse the degradation mechanism of polymer materials for outdoor condition, FRP laminate was exposed to high temperature and ultraviolet rays. Then, thedegradation process was evaluated by comparing contact angle, surface potential decay, and polarity effect respectively. Especially, the analysis of surface degradation phenomena by corona charging method showed the exact correlation with the result of chemical properties. Therefore we can confirm that the application of corona charging method on the identification of degradation process is very useful. If this method is usedin degradation studies on the polymer surface, it will be more effective on the surface analysis of polymer insulators. With corona charging method and chemical spectrum analysis, it was possible concretely to define degradation process on the polymer surface exposed at the situation of different environmental conditions.

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A Study on Electric Resistance Heated Surface Friction Spot Welding Process of Overlapped Copper Sheets (중첩된 구리 판재의 전기저항가열 표면마찰 점용접(RSFSW)에 관한 연구)

  • Sun, Xiao-Guang;Jin, In-Tai
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.93-100
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    • 2021
  • Copper sheets has been used widely in electric and electron industry fields because they have good electric and heat conduction property of the material. And, in order to bond copper material, a kind of soldering process is generally used. But, because it is difficult to bond by soldering between overlapped thin copper sheets, so, another kind of brazing bonding process can be used in that case. But, because the brazing process needs wide bonding area, it needs heat treatment process in electric furnace. Generally, for spot welding of sheets, a conventional electric Resistance Spot Welding process(RSW) has been used, it has welding characteristics using contact resistance heating induced by electric current flow between sheets. But, because copper sheets has the low electric resistance, it is difficult to weld by electric resistance spot welding. So, in this study, an electric Resistance heated Surface Friction Spot Welding process(RSFSW) is suggested and is testified for the spot welding ability of thin copper sheets. It is known from the experimental results and simulation that the suggested spot welding process will be able to improve the spot welding ability of copper sheets by the combined three kinds of heating generated by surface friction by rotating pin, and conducted from heated steel electrode, and generated by contact resistance of electricity.

Influence of Surface Roughness of Tools on the Friction Stir Welding Process

  • Hartmann, Michael;Bohm, Stefan;Schuddekopf, Sven
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.22-28
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    • 2014
  • Most publications on friction stir welding describe phenomena or results with given process parameters like feed rate, rotation speed, angle and depth of penetration. But without a complete documentation of tool design, the results under the same process parameters are completely different. For this purpose, the Institute of Cutting and Joining Manufacturing Processes (tff), University of Kassel investigated the influence of tool roughness on the friction stir welding process. Therefore a defined surface finish was produced by turning and die sinking. As basis of comparison the constant parameters were rotation speed, feed rate, tilt angle and a heel plunge depth. Sound butt-welds were produced in aluminium alloy 6082 (AlMgSi1) with 1.5 mm sheet thickness with a turned reference tool with a surface of $Ra=0.575{\mu}m$ in position controlled mode. The surfaces are manufactured from a very fine to a very rough structure, classified by the VDI-classes with differences in the arithmetical mean roughness. It can be demonstrated with the help of temperature measures, that less heat is generated at the surfaces of the shoulder and the pin by the higher roughness due to lower active friction contact surface. This can also be seen in the resulting wormhole defects.

Characterization of Artificial Aggregates Fabricated by Using Various Forming Methods (다양한 성형법으로 제조된 인공 골재의 특성)

  • Kang, Seung-Gu
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.94-101
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    • 2009
  • The physical properties of artificial aggregates made from clay and inorganic wastes with poor plasticity depends largely on forming method. The artificial aggregates composing of coal fly ash, stone sludge and clay were fabricated using 4 different forming methods and those physical properties were comparatively analyzed. The surface of aggregates made through the extrusion forming process was dense and smooth but was rough for the aggregates obtained by crushing a tile-shaped green body. The aggregates made by pelletizing process had a weak green strength and bumpy surface. The shell generated at surface during a high temperature sintering process induced the most aggregates to be bloated due to a dense shell. But the aggregates made through pelletizing process with dense surface layer showed no significant change in bulk density with sintering temperatures. The water absorption of aggregates decreased with sintering temperature, and that of pelletized specimen was standing $1.8{\sim}2.2$ times higher than that of made by other forming methods. It is concluded that the aggregates having various properties could be fabricated from one batch by using different forming methods.

Influence of Initial Water Content, Specific Surface, Air Drying and Freezing-thawing Action on the Liquid Limit of Soils (초기함수비, 비표면적, 풍건 및 동결.융해작용이 흙의 액성한계에 미치는 영향)

  • 류능환
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.38 no.5
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    • pp.116-124
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    • 1996
  • The purpose of The work described in this paper is to clear up the initial moisture content, specific surface, air drying and freezing-thawing process on liquid limit of clayey soils distributed widely at estuary of three main rivers in the west coast. To this end, a series of tests were conducted on clayey soils samples with natural state and treated state. From the test results, the liquid limit was decreased with decrement of initial moisture content, air drying process, and freezing-thawing cycles and increased with increment of specific surface. The specific surface which influenced on the liquid limit is over $25 m^2$m$^2$/g, and their relationships are well formulated. Air drying process is expected to improve the engineering properties of the soils such the pro-water properties were changed to anti-water proper-ties through lowering of water holding as resulted to incline from A-7-5 to A-5 on the soil classificaction plastic chart. The freezing-thawing process decreased 20% of liquid limit, especially under the first cycle of the behavious, as a result of above mentioned reasons, phase change of soil-water system brought the decrement of specific surface and affected to the liquid limit.

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Mirrorlike Machining of SUS304 by Combined process of EP and MR Polishing (EP와 MR Polishing 복합공정에 의한 304 스테인리스강의 경면가공)

  • Kim, Dong-Woo;Hong, Kwang-Pyo;Cho, Myeong-Woo;Lee, Eun-Sang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.267-274
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    • 2010
  • Recently, the magnetorheological (MR) polishing process has been examined as a new ultra-precision polishing technology for mirror surface generation in many applications, such as aspheric lenses, biochips, micro parts, etc. This method uses MR fluids which contains micro abrasives as a polishing media, and can. It is possible to obtain nano level surface roughness under suitable process conditions, however, required polishing time is highly dependent on the applied pre-polishing methods due to its very small material removal rate. Thus, in this study, a combined polishing method is presented to reduce total polishing time for SUS304. First, the electropolishing (EP) method was applied to obtain fine surface roughness, and the MR polishing was followed. Surface roughness variations were investigated according to the process conditions. As the results of this study, it was possible to reduce total polishing time for SUS304 using the proposed combined polishing method.

A Study on Free Surface Cutting Force System of Conical Tipped Circular Cutting Edge Ball End Mill (圓錐팁 Ball End Mill 의 3次元 曲面切削力系에 관한 硏究)

  • 박천향;맹희구
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.4
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    • pp.440-451
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    • 1985
  • This study is concerned with the analysis of cutting force system acting on ball-nose end mill in three-dimensional surface machining process. Conical tipped circular cutting edge element model and free surface machining process types are proposed to apply oblique cutting theory, and then derived equations are used for numerical approach of cutting force curves by matrix method. This approach has a good agreement with experimental results both in magnitude and shape within the range of 15 percent, which was conformed on 6061-T6 aluminum workpiece having twofold curvatured surface. From the cutting load variation to edge location, it is confirmed that circular cutting edge shapes has a better cutting ability than that of straight and both have a singularity near a tool point. It is also verified that what kind of machining condition is recommendable for three-dimensional machining process in connection with deflection of the cutter to workpiece and tool point wearing or system stability.

Fabrication of Nano Master with Anti-reflective Surface Using Aluminum Anodizing Process (양극산화공정을 이용한 반사방지 성형용 나노 마스터 개발)

  • Shin, H.;Park, Y.;Seo, Y.;Kim, B.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.697-701
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    • 2009
  • A simple method for the fabrication of porous nano-master for the anti-reflection effect on the transparent substrates is presented. In the conventional fabrication methods for antireflective surface, coating method using materials with low refractive index has usually been used. However, it is required to have a high cost and long processing time for mass production. In this paper, we developed a porous nano-master with anti-reflective surface for the molding stamper of the injection mold, hot embossing and UV imprinting by using the aluminum anodizing process. Through two-step anodizing and etching processes, a porous nano-master with anti-reflective surface was fabricated at the large area. Pattern size Pore diameter and inter-pore distance are about 130nm and 200nm, respectively. In order to replicate anti-reflective structure, hot embossing process was performed by varying the processing parameters such as temperature, pressure and embossing time etc. Finally, antireflective surface can be successfully obtained after etching process to remove selectively silicon layer of AAO master.

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Analysis of Particle Packing Process by Contact Model in Discrete Element Method (입자 패킹 공정에 대한 접촉모델별 이산요소법 해석)

  • Lyu, Jaehee;Park, Junyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.3
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    • pp.59-65
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    • 2019
  • In many industries, particle packing is adopted quite frequently. In the particle packing process, the Discrete Element Method (DEM) can analyze the multi-collision of particles efficiently. Two types of contact models are frequently used for the DEM. One is the linear spring model, which has the fastest calculation time, and the other is the Hertz-Mindlin model, which is the most frequently used contact model employing the DEM. Meanwhile, very tiny particles in the micrometer order are used in modern industries. In the micro length order, surface force is important to decreased particle size. To consider the effect of surface force in this study, we performed a simulation with the Hertz-Mindlin model and added the Johnson-Kendall-Roberts (JKR) theory depicting surface force with surface energy. In addition, three contact models were compared with several parameters. As a result, it was found that the JKR model has larger residual stress than the general contact models because of the pull-off force. We also validated that surface force can influence particle behavior if the particles are small.

Laser decontamination for radioactive contaminated metal surface: A review

  • Qian Wang;Feisen Wang;Chuang Cai;Hui Chen;Fei Ji;Chen Yong;Dasong Liao
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.12-24
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    • 2023
  • With the improvement of laser technology, the strategic needs of efficient and precise decontamination of various components in nuclear application units can be fulfilled by laser decontamination. The surface contaminants of nuclear facilities mainly exist both as loose contaminated layer and fixed oxide layer. The types of radionuclides and contamination layer thickness are closely related to the operation status of nuclear facilities, which have an important influence on the laser decontamination process. This study reviewed the mechanism of laser surface treatment and the influence of laser process parameters on the decontamination thickness, decontamination factor, decontamination efficiency and the distribution of aerosol particle. Although multiple studies have been performed on the mechanism of laser processing and laser decontamination process, there are few studies on the microscopic process mechanism of laser decontamination and the influence of laser decontamination on surface properties. In particular, the interaction between laser and radioactive contaminants needs more research in the future.