• Title/Summary/Keyword: Surface process

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Surface Deterioration Phenomena in Polyethylene under Corona Discharge (Corona 방전에 의한 Polyethylene의 표면열화현상)

  • 성영권;송진수;민남기
    • 전기의세계
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    • v.24 no.5
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    • pp.82-90
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    • 1975
  • This study investigated the deterioration phenomena of the Polyethylene surface contaminated with organic(Saccharose) or inorganic(NaCl) matters through electrical and optical experiments. And also these experimental results relatively well coincided with which was treated by theoretical process. On the electrical experiment, relation between electric field intensity in corona discharge and time reached to the breakdown, and relation between total amount of charges discharged and increment of applied voltage were investigated. On the optical experiment, discharge time dependence of surface deterioration rate and process of surface deterioration in the X-ray diffraction pattern were investigated. It was concluded that chemical effects by the corona discharge deteriorated insulation characteristics of Polyethylene surface.

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A Study on Edge Bridge Minimization of Fine Blanking Process (Fine Blanking의 가장자리 Bridge 최소화 방법에 관한 연구)

  • Kim, Gi-Tea
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.4
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    • pp.108-113
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    • 2013
  • Industrialization and modernization of the beginning of the IT industry is growing very fast. Since telecommunications industry was developed rapidly, technologies about miniaturization and high-precision of parts have been actively developed to lead information revolution. generally, the entire shear surface of the product applying fine blanking technology must be very precise. Fine blanking is used to save cost by avoiding post-processing of the product. When using press blanking, it spends a lot of money on the production by using many post-processing. Fine blanking typically used in 0.5~18 mm thick steel plate. Because a lot of post-processing cost can be used to process, except for fine blanking. In order to develop components "CHANCE CONTENTS" in the fine blanking process, the purpose of this study is to minimize the edge of the bridge, secured 95% of the material thickness of the shear surface using the 1.6 mm thickness of the material SPCC. Blanking process by introducing after changing thickness through forging process, due to change in vee-rring force and counter force, the experimental amount of depressions and flatness and the shear surface were analyzed.

Evaluation of micro-channel characteristics of fused silica glass using powder blasting (Powder blasting을 이용한 Fused silica glass의 마이크로 채널 가공 및 특성 평가에 관한 연구)

  • Lee, Jung-Won;Kim, Tae-Min;Shin, Bong-Cheol
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.36-41
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    • 2020
  • Recently, due to the development of MEMS technology, researches for the production of effective micro structures and shapes have been actively conducted. However, the process technology based on chemical etching has a number of problems such as environmental pollution and time problems due to multi-process. Various processes to cope with this process are being studied, and one of the mechanical etching processes is the powder blasting process. This process is a method of spraying fine particles, which has the advantage of being an effective process in manufacturing hard brittle materials. However, it is also a process that adversely affects the material surface roughness and material properties due to the impact of the injection of fine particles. In this study, after fabricating micro-channels in fused silica glass with excellent optical properties among the hard brittle materials, we used the nano indentation system to analyze the micro parts using nano-particles as well as machinability and surface roughness analysis of the processed surface. The analysis was performed for the effective processing of powder blasting.

Silicon Solar Cell Efficiency Improvement with surface Damage Removal Etching and Anti-reflection Coating Process (표면결함식각 및 반사방지막 열처리에 따른 태양전지의 효율 개선)

  • Cho, Chan Seob;Oh, Jeong Hwa;Lee, Byeungleul;Kim, Bong Hwan
    • Journal of the Semiconductor & Display Technology
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    • v.13 no.2
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    • pp.29-35
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    • 2014
  • In this study general solar cell production process was complemented, with research on improvement of solar cell efficiency through surface structure and thermal annealing process. Firstly, to form the pyramid structure, the saw damage removal (SDR) processed surface was undergone texturing process with reactive ion etching (RIE). Then, for the formation of smooth pyramid structure to facilitate uniform doping and electrode formation, the surface was etched with HND(HF : HNO3 : D.I. water=5 : 100 : 100) solution. Notably, due to uniform doping the leakage current decreased greatly. Also, for the enhancement and maintenance of minority carrier lifetime, antireflection coating thermal annealing was done. To maintain this increased lifetime, front electrode was formed through Au plating process without high temperature firing process. Through these changes in two processes, the leakage current effect could be decreased and furthermore, the conversion efficiency could be increased. Therefore, compared to the general solar cell with a conversion efficiency of 15.89%, production of high efficiency solar cell with a conversion efficiency of 17.24% was made possible.

Improvement of surface defects by pre-treatment process capability upgrade in plating process (도금공정 전처리 성능개선을 통한 표면결함 개선)

  • O, Min-Yeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.193-193
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    • 2015
  • 도금공정에 있어서 전처리는 제품품질을 확보하는데 중요한 단계이다. 전처리 공정의 주요인자중 처리액의 온도, 처리시간, 교반력, 오염도를 개선함으로써 제품의 산화막 및 오염물질을 효과적으로 제거할 수 있었다.

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Formation of Ti and Ti ceramics composite layer on aluminium alloy (Ti 및 Ti계 세라믹스에 의한 Al합금의 표면복합합금화)

  • ;;;松田福久;中田一博
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.103-114
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    • 1995
  • Plasma Transferred arc(PTA) hard facing process has been developed to obtain an overlay weld metal having excellent wear resistance. The effect of Ti, TiSi$_{2}$ and TiC powders addition on the surface of Aluminum alloy 5083 has been investigated with PTA process. This paper describes the result of test the performance of the overlay weld metal. The result can be summarized as follows 1. Intermetallic compound is formed on surface of base metal in Ti or TiSi$_{2}$ powder but the reaction with surface of base metal is little seen in TiC powder. 2. In formation of composite layer on aluminum alloy surface by plasma transferred arc welding process, high melting ceramics like TiC powder is excellent. 3. The multipass welding process is available for formation of high density of powder. But the more number of pass, the less effect of powder, it is considered, and limits of number of pass. 4. By increasing area fraction of TiC powder on Al alloy surface, in especially TiC powder the hardness increase more than 40% area fraction and 88% shows about Hv 700.

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Optimized Electroplishing Process of Copper Foil Surface for Growth of Single Layer Graphene with Large Grain Size (큰 결정 크기를 가지는 단일층 그래핀 성장을 위한 구리 호일의 전해연마 공정 최적화)

  • Kim, Jaeeuk;Park, Hongsik
    • Journal of Sensor Science and Technology
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    • v.26 no.2
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    • pp.122-127
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    • 2017
  • Graphene grown on copper-foil substrates by chemical vapor deposition (CVD) has been attracting interest for sensor applications due to an extraordinary high surface-to-volume ratio and capability of large-scale device fabrication. However, CVD graphene has a polycrystalline structure and a high density of grain boundaries degrading its electrical properties. Recently, processes such as electropolishing for flattening copper substrate has been applied before growth in order to increase the grain size of graphene. In this study, we systemically analyzed the effects of the process condition of electropolishing copper foil on the quality of CVD graphene. We observed that electropolishing process can reduce surface roughness of copper foil, increase the grain size of CVD graphene, and minimize the density of double-layered graphene regions. However, excessive process time can rather increase the copper foil surface roughness and degrade the quality of CVD graphene layers. This work shows that an optimized electropolishing process on copper substrates is critical to obtain high-quality and uniformity CVD graphene which is essential for practical sensor applications.

Effect of Parameters in Evaporative Removal Process by Absorption of a CW Laser (연속 레이저 흡수에 의한 증발제거 과정의 관련 인자 영향 고찰)

  • 김진윤;송태호
    • Journal of Biomedical Engineering Research
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    • v.16 no.1
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    • pp.67-76
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    • 1995
  • Explosive evaporative removal process of biological tissue by absorption of a CW laser has been simulated by using gelatin and a multimode Nd: YAG laser. Because the point of maximun temperature of laser-irradiated gelatin exists below the surface due to surface cooling, evaporation at the boiling temperature is made explosively from below the surface. The important parameters of this process are the conduction loss to laser power absorption (defined as the conduction-to-laser power parameter, Nk), the convection heat transfer at the surface to conduction loss (defined as Bi), dimensionless extinction coefficient (defined as BrJ, and dimensionless irradiation time (defined as Fo). Dependence of Fo on Nk and Bi has been observed by experiment, and the results have been compared with the numerical results obtained by solving a 2-dimensional conduction equation. Fo and explosion depth (from the surface to the point of maximun temperature) are increased when Nk and Bi are increased. To find out the minimum laser power for explosive evaporative removal process, steady state analysis has been also made. The limit of Nk to induce evaporative removal, which is proportional to the inverse of the laser power, has been obtained.

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Effects of Ultrasonic Vibration on Machined Surface of Aluminium 6061 in Endmill Cutting Process (Al6061의 엔드밀 절삭가공에서 초음파 진동이 가공 표면에 미치는 영향)

  • Jung, Myung-Won;Kwak, Tae-Soo;Kim, Myeong-Kyu;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.96-102
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    • 2014
  • This study focused on the effects of ultrasonic vibration on a machined surface of Al6061 material in the endmill cutting process. It is known that ultrasonic vibration greatly increases the efficiency of the machining process when cutting or grinding. An ultrasonic vibration table was developed for application to ultrasonic vibration endmill machining experiments.Inthisstudy,the surface roughness and actual depth of the cut measured confirm the effects of ultrasonic vibration. As a result of the experiments, the actual depth of the cut increased during endmill machining when using ultrasonic vibration. The surface roughness was improved with increases in the amplitude of the vibration and the depth of the cut.

A study on the plastic polishing process of cylindrical rods (봉재의 표면소성 연마가공에 관한 연구)

  • 최재찬;김병민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.3
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    • pp.488-500
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    • 1987
  • The improvement of surface roughness of machined cylindrical rods through the plastic polishing process was studied in this paper. The criterion and limits for the plastic polishing process due to the wave motion of the ridge were established with respect to process variables: ridge shape and size, semi-cone die angle as well as friction factor, by the application of the upper-bound approach. The surface roughness of the plastic polished products was measured, and compared with that of the original specimen. Also the depth of the surface deformation layer was tested, and compared those of the theoretical values. Qualitative agreement exists between the experimental plastic polishing loads and theoretical loads. The wave motion of the ridge was mostly occurred within the established limits. The surface roughness of specimens was sufficiently improved through the present process. Also the predicted depth of the surface deformation layer was in good agreement with experimental results.