• Title/Summary/Keyword: Surface microstructure

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Static analysis of cutout microstructures incorporating the microstructure and surface effects

  • Alazwari, Mashhour A.;Abdelrahman, Alaa A.;Wagih, Ahmed;Eltaher, Mohamed A.;Abd-El-Mottaleb, Hanaa E.
    • Steel and Composite Structures
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    • v.38 no.5
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    • pp.583-597
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    • 2021
  • This article develops a nonclassical model to analyze bending response of squared perforated microbeams considering the coupled effect of microstructure and surface stress under different loading and boundary conditions, those are not be studied before. The corresponding material and geometrical characteristics of regularly squared perforated beams relative to fully filled beam are obtained analytically. The modified couple stress and the modified Gurtin-Murdoch surface elasticity models are adopted to incorporate the microstructure as well as the surface energy effects. The differential equations of equilibrium including the Poisson's effect are derived based on minimum potential energy. Exact closed form solution is obtained for bending behavior of the proposed model considering the classical and nonclassical boundary conditions for both uniformly distributed and concentrated loads. The proposed model is verified with results available in the literature. Influences of the microstructure length scale parameter, surface energy, beam thickness, boundary and loading conditions on the bending behavior of perforated microbeams are investigated. It is observed that microstructure and surface parameters are vital in investigation of the bending behavior of perforated microbeams. The obtained results are supportive for the design, analysis and manufacturing of perforated nanobeams that commonly used in nanoactuators, nanoswitches, MEMS and NEMS systems.

Change in Hardness and Microstructure with Quenching and Tempering of Ductile Cast Iron (구상흑연주철의 열처리에 따른 미세조직 및 경도 변화)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.2
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    • pp.69-78
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    • 2008
  • Differences in hardness and microstructure between surface and area at 0.3 mm below the surface after quenching and tempering of ductile cast iron for rear planet carrier of automotive transmission have been investigated. Microstructure of ductile cast iron consisted of ferrite, pearlite, and nodular graphite. The amount of pearlite increased with going down to the half-thickness area. It was found that Cr and Mo segregated to the pearlite and the pearlite transformed to the harder martensite during quenching. The martensite was more resistant to the decomposition to ferrite and cementite during tempering because of segregation of Cr and Mo, resulting in the harder tempered martensite. Consequently, the hardness of the surface with less amount of pearlite, corresponding to the harder martensite in the quenched and tempered microstructure, was lower than that of the area at 0.3 mm below the surface.

The Effect of Solvent Treatment on the Microstructure and Surface Morphology of PET POY (폴리에스테르 부분배향사의 용매처리에 따른 내부구조 및 표면형태의 변화)

  • 신혜원;유효선
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.3
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    • pp.467-480
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    • 1996
  • Interactions between PET POY and solvents were estimated by the changes in microstructure and surface morphology. Changes in microstructure and surface morphology by the solvent treatments were: an increase in crystallite size, a decrease in interplanar spacing, a change in degree of orientation of crystalline region, a change in surface characteristics.

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Influence of Incorporated Impurities on the Evolution of Microstructure in Electro-Deposited Copper Layer (혼입불순물이 구리 도금층의 미세조직변화에 미치는 영향)

  • Koo, Seok-Bon;Jeon, Jun-Mi;Lee, Chang-Myeon;Hur, Jin-Young;Lee, Hong-Kee
    • Journal of the Korean institute of surface engineering
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    • v.51 no.4
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    • pp.191-196
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    • 2018
  • The self-annealing which leads evolution of microstructure in copper electroplating layers at room temperature occurs after forming deposition layer. During the process, crystal orientation, size and sheet resistance of plating layer change. Lastly, it causes the change of physical and mechanical characteristics such as a tensile strength of plating layer. In this study, the variation of incorporated impurities, microstructure and sheet resistance of copper plating layer formed by electroplating are measured with and without inorganic additives during the self-annealing. In case of absence of inorganic additives, the copper layer presents strong total intensity of incorporated impurities. During the self-annealing, such width of reduction was significant. Moreover, microstructure and crystal size are increased while the tensile strength is decreased noticeably. On the other hand, in the presence of inorganic additives, there is no observable distinction in the copper plating layer. According to the observation on movements of the incorporated impurities in electrodeposition copper layer, within 12 hours the impurities are continuously shifted from inside of the plating layer to its surface after as-deposited electroplating. Within 24 hours, except for the small portion of surface layer, it is considered that most of the microstructure is transformed.

Control of Nano-Scaled Surface Microstructure of Al Sample for Improving Heat Release Ability (Al 소재의 방열특성 향상을 위한 미세조직 제어 연구)

  • Yeo, In-Chul;Kang, In-Cheol
    • Journal of Powder Materials
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    • v.22 no.1
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    • pp.21-26
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    • 2015
  • In this study, the control of microstructure for increasing surface roughness of Al with an electro-chemical reaction and a post treatment is systematically investigated. The Al specimen is electro-chemically treated in an electrolyte. In condition of the post treatment at $100^{\circ}C$ for 10 min, a change of the surface microstructure occur at 50V (5 min), and a oxidized layer is at 400V, to which lead a decreasing surface roughness. The minimum temperature of the post treatment for a change of microstructure is $80^{\circ}C$. Moreover, in the condition of 300V (5 min), the electro-chemical reaction is followed by the post treatment at $100^{\circ}C$, the critical enduring time for the change of microstructure is 3 min. The longer post treatment time leads to the rougher surface. The treated Al specimen demonstrate better heat release ability owing to the higher surface roughness than the non-treated Al.

Investigation About Surface Microstructure of Aluminum with Change of Voltage, a Period of Treatment and Density of Electrolyte in Micro-Arc Oxidation Treatment (MAO(Micro-Arc Oxidation) 공정 중 인가 전압, 반응 시간, 전해액 농도에 따른 알루미늄의 표면 미세조직 평가)

  • Yeo, In-Chul;Kang, In-Cheol
    • Journal of Powder Materials
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    • v.18 no.6
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    • pp.575-582
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    • 2011
  • MAO(Micro-Arc Oxidation) method was used to make $Al_2O_3$ surface on 6063 Al specimen. This study was focused on an influence of voltage, density of electrolyte and a period of treatment on the change of surface microstructure by using SEM(Scanning Electron Microscope), EDS(Energy Dispersive X-ray Spectroscopy). The microstructure shows higher roughness and thicker oxidized layer with increase of voltage and maintaining period of treatment. The density of electrolyte affected a formation of more dense surface and increase of a oxidized layer.

Effects of Surface Roughness and Microstructure on Tensile Properties of As-Casted Ni-Al Bronze (Ni-Al 청동 주물의 인장 특성에 미치는 표면 조도 및 미세 조직의 영향)

  • Park, Tae-Dong;Kim, Dae-Young
    • Journal of Korea Foundry Society
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    • v.20 no.5
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    • pp.316-322
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    • 2000
  • Effect of surface roughness and microstructure of the specimen on tensile properties of Ni-Al bronze casting has been investigated. surface roughnesses of the tensile test specimen of interest are in range of 0.1 to 2.0 ${\mu}m$ in Ra obtained by changing machining conditions. Fracture of the Ni-Al bronze casting initiated at the surface and propagated in a brittle manner during tensile tests. Tensile elongation value of the casting was strongly dependent on the surface roughness range studied, while tensile and yield strengths were almost independent on it. The elongation value was almost constant up to the surface roughness of 1.0 ${\mu}m$ in Ra, and then decreased in a linear manner with an increase in Ra value up to 2.0 ${\mu}m$. However, tensile strength and hardness were strongly dependent on the microstructure, especially ${\alpha}$ phase fraction, and were decreased with increasing ${\alpha}$ phase fraction in microstructure. It is, therefore, recommended that decrease of surface roughness up to 1.0 ${\mu}m$ in Ra, shrinkage porosity and ${\alpha}$ phase are required in order to obtain good tensile properties for Ni-Al bronze casting.

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Influence of MAO Conditions on TiO2 Microstructure and Its Photocatalytic Activity (MAO 공정 변수가 TiO2 산화피막의 구조 및 광촉매 특성에 미치는 영향)

  • Kim, Jeong-Gon;Kang, In-Cheol
    • Journal of Powder Materials
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    • v.19 no.3
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    • pp.196-203
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    • 2012
  • $TiO_2$ was successfully formed on a Ti specimen by MAO (Micro-Arc-Oxidation) method treated in $Na_3PO_4$ electrolyte. This study deals with the influence of voltage and working time on the change of surface microstructure and phase composition. Voltage affected the forming rate of the oxidized layer and surface microstructure where, a low voltage led to a high surface roughness, more holes and a thin oxidized layer. On the other hand, a high voltage led to more dense surface structure, wider surface holes, a thick layer and fewer holes. Higher voltage increases photocatalytic activity because of better crystallization of the oxidized layer and good phase composition with anatase and rutile $TiO_2$, which is able to effectively separate excited electrons and holes at the surface.

Investigation of rolling resistance and surface damage of rolling elements (구름계의 구름저항 및 표면파손현상의 실험적 고찰)

  • Cha, Kum-Hwan;Kim, Dae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.12
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    • pp.2019-2028
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    • 1997
  • It has been well established that resistant force and wear that occur during rolling motion depend on several factors such as material type, hardness, subsurface microstructure, applied load, and speed. The purpose of this work is to investigate the effect of microstructure and the state of deformed layer on the rolling contact characteristics in dry and lubricated rolling contacts. The results of this work show that the rolling resistance behavior depends on the state of the deformed layer. Also, lubrication can reduce the plastic flow at the surface but may still have an effect on the subsurface strain. The cross-sectional view of the microstructure shows that surface traction has a difinite effect on the morphology of the surface region. That is, significant slip seems to have taken place between the ball than those of the dry rolling case. The surface generation effects were significantly less compared to the case of dry rolling contact.

A new mindlin FG plate model incorporating microstructure and surface energy effects

  • Mahmoud, F.F.;Shaat, M.
    • Structural Engineering and Mechanics
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    • v.53 no.1
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    • pp.105-130
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    • 2015
  • In this paper, the classical continuum mechanics is adopted and modified to be consistent with the unique behavior of micro/nano solids. At first, some kinematical principles are discussed to illustrate the effect of the discrete nature of the microstructure of micro/nano solids. The fundamental equations and relations of the modified couple stress theory are derived to illustrate the microstructural effects on nanostructures. Moreover, the effect of the material surface energy is incorporated into the modified continuum theory. Due to the reduced coordination of the surface atoms a residual stress field, namely surface pretension, is generated in the bulk structure of the continuum. The essential kinematical and kinetically relations of nano-continuums are derived and discussed. These essential relations are used to derive a size-dependent model for Mindlin functionally graded (FG) nano-plates. An analytical solution is derived to show the feasibility of the proposed size-dependent model. A parametric study is provided to express the effect of surface parameters and the effect of the microstructure couple stress on the bending behavior of a simply supported FG nano plate.