• Title/Summary/Keyword: Surface conditions

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Fractal Dimension for Morphology Analysis of Rubbed Surface with Hydraulic Members

  • Cho, Yon-Sang;Seo, Young-Baek;Park, Heung-Sik
    • KSTLE International Journal
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    • v.3 no.2
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    • pp.75-78
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    • 2002
  • The surface morphology of oil-lubricated surfaces fer hydraulic piston motors is believed to be extremely effective in contact mechanics, adhesion, friction and weak In order to describe morphology of various rubbed surfaces on driving conditions, the wear test was carried out under different experimental conditions in an oil-lubricated system. And fractal descriptors were applied to rubbed surfaces of hydraulic members and analyzed through an image processing system. These descriptors to analyze surface structure are fractal dimension. Surface fractal dimensions can be determined by sum of intensity difference of surface pixel. The morphology of rubbed surfaces can be effectively obtained by fractal dimension.

Prediction of Surface Roughness of Al7075 on End-Milling Working Conditions by Non-linear Regression Analysis (비선형 회귀분석에 의한 엔드밀 가공조건에 따른 Al7075의 표면정도 예측)

  • Cho, Yon-Sang;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.26 no.6
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    • pp.329-335
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    • 2010
  • Recently, the End-milling processing is needed the high-precise technique to get a good surface roughness and rapid time in manufacturing of precision machine parts and electronic parts. The optimum surface roughness has an effect on end-milling working condition such as, cutting direction, spindle speed, feed rate and depth of cut, and so on. It needs to form the correlation of working conditions and surface roughness. Therefore this study was carried out to presume of surface roughness on end-milling working condition of Al7075 by regression analysis. The results was shown that the coefficient of determination($R^2$) of regression equation had a fine reliability of 87.5% and nonlinear regression equation of surface rough was made by multiple regression analysis.

The Selection on the Optimal Condition of Si-wafer final Polishing by Combined Taguchi Method and Respond Surface Method (실험계획법을 적용한 웨이퍼 폴리싱의 최적 조건 선정에 관한 연구)

  • Won, Jong-Koo;Lee, Jung-Hun;Lee, Jung-Taik;Lee, Eun-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.21-28
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    • 2008
  • The final polishing process is based on slurry, pad, conditioner, equipment. Therefore, the concept of wafer final polishing is also necessary for repeatability of results between polished wafers. In this study, the machining conditions have a pressure, table speed, machining time and slurry ratio. This research investigated the surface characteristics that apply variable machining conditions and response surface methodology was used to obtain more flexible and optimumal condition base on Taguchi method. On the base of estimated response surface curvature from the equation and results of Taguchi method, combined design of experiment was considered to lead to optimumal condition. Finally, polished wafer was obtained mirror like surface.

Surface Integrity and Tribological Properties of Machined Surfaces

  • Kim, Dae-Eun;Hwang, Dong-Hwan
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.31-39
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    • 1995
  • The surface integrity of a machined surface is an important factor that dictates several performance characteristics of a metal part. In this paper, the surface integrity aspects are presented specifically with respect to the tribological properties of steel. Test specimens were prepared under varying conditions to induce different levels of surface deformation and hardness. Sliding and rolling experiments were performed to assess the friction and wear characteristics of these specimens using a pinon-disk type tribotester and a plate-on-ball type set-up. It is reaffirmed that heat treated steels possess superior sliding and rolling fatigue resistance than raw steel. However, for the case of raw steels machined under varying conditions, the harder specimen resulted in higher wear. This result is attributed to the presence of surface cracks that were induced during machining. The results of such findings will aid in the optimization of surface preparation process for tribological applications of steel.

Deburring experiment in drilling hole on the inclined exit surface (경사진 출구면에 발생한 버의 제거를 위한 디버링 공구의 효율적 운용)

  • Kim B.K.;Lee K.U.;Park J.W.;Hong S.I.;Ko S.L.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.773-776
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    • 2005
  • An Experiment was carried out to study deburring in frilling hole on the Inclined exit surface. Two different deburring tools, exit surface angles, materials and cutting conditions were selected to check their performance using CNC machining center. In deburring operation, there are not only flat exit surfaces but also inclined exit surfaces which is described as inclination angle. Inclination of exit surface causes a quite different burr formation when comparing with flat surface. Deburring characteristics are analyzed according to the deburring tools and cutting conditions. Several strategies for a effective deburring on inclined exit surface were proposed.

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Effect of Surface Condition on Tensile Properties of Fe-30Mn-0.2C-(1.5Al) High-Manganese Steels Hydrogen-Charged Under High Temperature and Pressure (고온-고압 수소 주입된 Fe-30Mn-0.2C-(1.5Al) 고망간강의 인장 거동에 미치는 표면 조건의 영향)

  • Lee, Seung-Yong;Lee, Sang-Hyeok;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.27 no.6
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    • pp.318-324
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    • 2017
  • In this study, two Fe-30Mn-0.2C-(1.5Al) high-manganese steels with different surface conditions were hydrogen-charged under high temperature and pressure; then, tensile testing was performed at room temperature in air. The yield strength of the 30Mn-0.2C specimen increased with decreasing surface roughness(achieved via polishing), but that of the 30Mn-0.2C-1.5Al specimen was hardly affected by the surface conditions. On the other hand, the tendency of hydrogen embrittlement of the two high-manganese steels was not sensitive to hydrogen charging or surface conditions from the standpoints of elongation and fracture behavior. Based on the EBSD analysis results, the small decrease in elongation of the charged specimens for the Fe-30Mn-0.2C-(1.5Al) high-manganese steels was attributed to the enhanced dislocation pile-up around grain boundaries, caused by hydrogen.

Underwater Stability of Surface Chemistry Modified Superhydrophobic WOx Nanowire Arrays

  • Lee, Junghan;Yong, Kijung
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.357.1-357.1
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    • 2014
  • Superhydrophobic WOx nanowire (NW) arrays were fabricated using a thermal evaporation and surface chemistry modification methods by self-assembled monolayer (SAM). As-prepared non-wetting WOx NWs surface shows water contact angle of $163.2^{\circ}$ and has reliable stability in underwater conditions. Hence the superhydrophobic WOx NWs surface exhibits silvery surface by total reflection of water layer and air interlayer. The stability analysus of underwater superhydrophobicity of WOx NWs arrays was conducted by changing hydrostatic pressure and surface energy of WOx NWs arrays. The stability of superhydrophobicity in underwater conditions decreased exponentially as hydrostatic pressure applied to the substrates increased3. In addition, as surface energy decreased, the underwater stability of superhydrophobic surface increased sharply. Specifically, sueprhydrophobic stability increased exponentially as surface energy of WOx NWs arrays was decreased. Based on these results, the models for explaining tendencies of superhydrophobic stability underwater resulting from hydrostatic pressure and surface energy were designed. The combination of fugacity and Laplace pressure explained this exponential decay of stability according to hydrostatic pressure and surface energy. This study on fabrication and modeling of underwater stability of superhydrophobic W18O49 NW arrays will help in designing highly stable superhydrophobic surfaces and broadening fields of superhydrophobic applications even submerged underwater.

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Underwater Stability of Surface Chemically Modified Superhydrophobic W18O49 Nanowire Arrays

  • Lee, Junghan;Yong, Kijung
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.601-601
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    • 2013
  • Superhydrophobic W18O49 nanowire (NW) arrays were synthesizedusing a thermal evaporation and surface chemistry modification methods by self-assembled monolayer (SAM). As-prepared non-wetting W18O49 NWs surface shows water contact angle of $163.2^{\circ}$ and has reliable stability in underwater conditions. Hence the superhydrophobic W18O49 NWs surface exhibits silvery surface by total reflection of water layer and air interlayer. The stability analysus of underwater superhydrophobicity of W18O49 NWs arrays was conducted by changing hydrostatic pressure and surface energy of W18O49 NWs arrays. The stability of superhydrophobicity in underwater conditions decreased exponentially as hydrostatic pressure applied to the substrates increased3. In addition, as surface energy decreased, the underwater stability of superhydrophobic surface increased sharply. Specifically, sueprhydrophobic stability increased exponentially as surface energy of W18O49 NWs arrays was decreased. Based on these results, the models for explaining tendencies of superhydrophobic stability underwater resulting from hydrostatic pressure and surface energy were designed. The combination of fugacity and Laplace pressure explained this exponential decay of stability according to hydrostatic pressure and surface energy. This study on fabrication and modeling of underwater stability of superhydrophobic W18O49 NW arrays will help in designing highly stable superhydrophobic surfaces and broadening fields of superhydrophobic applications even submerged underwater.

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Free axial vibration of cracked axially functionally graded nanoscale rods incorporating surface effect

  • Nazemnezhad, Reza;Shokrollahi, Hassan
    • Steel and Composite Structures
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    • v.35 no.3
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    • pp.449-462
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    • 2020
  • This work aims to study effects of the crack and the surface energy on the free longitudinal vibration of axially functionally graded nanorods. The surface energy parameters considered are the surface stress, the surface density, and the surface Lamé constants. The cracked nanorod is modelled by dividing it into two parts connected by a linear spring in which its stiffness is related to the crack severity. The surface and bulk material properties are considered to vary in the length direction according to the power law distribution. Hamilton's principle is implemented to derive the governing equation of motion and boundary conditions. Considering the surface stress causes that the derived governing equation of motion becomes non-homogeneous while this was not the case in works that only the surface density and the surface Lamé constants were considered. To extract the frequencies of nanorod, firstly the non-homogeneous governing equation is converted to a homogeneous one using an appropriate change of variable, and then for clamped-clamped and clamped-free boundary conditions the governing equation is solved using the harmonic differential quadrature method. Since the present work considers effects of all the surface energy parameters, it can be claimed that this is a comprehensive work in this regard.

Stability of perforated nanobeams incorporating surface energy effects

  • Almitani, Khalid H.;Abdelrahman, Alaa A.;Eltaher, Mohamed A.
    • Steel and Composite Structures
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    • v.35 no.4
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    • pp.555-566
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    • 2020
  • This paper aims to present an analytical methodology to investigate influences of nanoscale and surface energy on buckling stability behavior of perforated nanobeam structural element, for the first time. The surface energy effect is exploited to consider the free energy on the surface of nanobeam by using Gurtin-Murdoch surface elasticity theory. Thin and thick beams are considered by using both classical beam of Euler and first order shear deformation of Timoshenko theories, respectively. Equivalent geometrical constant of regularly squared perforated beam are presented in simplified form. Problem formulation of nanostructure beam including surface energies is derived in detail. Explicit analytical solution for nanoscale beams are developed for both beam theories to evaluate the surface stress effects and size-dependent nanoscale on the critical buckling loads. The closed form solution is confirmed and proven by comparing the obtained results with previous works. Parametric studies are achieved to demonstrate impacts of beam filling ratio, the number of hole rows, surface material characteristics, beam slenderness ratio, boundary conditions as well as loading conditions on the non-classical buckling of perforated nanobeams in incidence of surface effects. It is found that, the surface residual stress has more significant effect on the critical buckling loads with the corresponding effect of the surface elasticity. The proposed model can be used as benchmarks in designing, analysis and manufacturing of perforated nanobeams.