• Title/Summary/Keyword: Surface Treatments

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Properties of Inkjet and Screen Printed Circuits with Substrate Treatments

  • Lee, Min-Su;Kim, Yong-Uk;Kim, Yeong-Hun;Yu, Ui-Deok
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.4.1-4.1
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    • 2011
  • Recently, circuit printing technology has been considered as a promising alternative to conventional PCB fabrication, for it can greatly reduce the manufacturing costs. Even though printed circuit has many advantages over typical subtractive technology such as fewer processes, it has some disadvantages. The major problems are low adhesion and poor resolution. Efforts to overcome these problems have been mainly focused on ink developments with a limited success. And surface treatments showed some improvements. Therefore, various plasma treatments and primer coatings on plastic substrates have been tested. Plasma treatments using hydrocarbon gases including methane and propane improved the pattern quality of the inkjet printed circuit, which are further improved upon heating of substrate. On the other hand, there is little effect on the adhesion, which is improved only by a special primer coating. The adhesion of inkjet printed circuit has been increased more than 10 times upon treatment. As for the screen printed circuits, the overall effects are less significant since there is some organic binder in the ink. Nonetheless, the treatment has strong positive effects on pattern quality and adhesion. The adhesion of 1 kgf/cm2, which is comparable with those of the conventional PCB circuits, is possible through primer coating for both screen and inkjet printed circuits. The resulting circuit also showed good thermal, mechanical and electrical properties.

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Effects of Acid Rain Treatment on Height Growth of Several Landscape Tree Species, pH Value and $Al^{3+}$ Concentration in Soil: Comparison after 5 Years [I] (人工酸性雨 處理가 5年後 몇 가지 造景樹種의 樹高生長, 土壤 酸度와 可溶性 알루미늄의 濃度에 미치는 影響 [I])

  • 정용문;우수영;김판기
    • Journal of Korean Society for Atmospheric Environment
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    • v.13 no.4
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    • pp.249-256
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    • 1997
  • To identify the long-term influence of acid rain treatment on tree growth, acid rain of various composition (pH 2.0, pH 4.0 and pH 5.6 as control) was applied to several landscape trees for five months (April through August, 1991). Tree height, pH values and $Al^{3+}$ concentration in soil were investigated. Acid rain treatments seemed to promote height growth in the first year (1991), but have become an inhibiting factor over five years. All of coniferous species and most broad-leaved species, except Acer ginnala, showed opposite trends in height responses to acid rain treatments between the first (1991) and last (1996) year. In contrast, Acer ginnala showed similar trends to acid rain treatments in the height growth between 1991 and 1996. This result suggested that Acer ginnala has a characteristic adapability to acid rain stress. pH values of surface soil were lower than those of 30 cm soil depth. This fact suggested that acid rain treatments made surface soil acidic condition. In addition, physiological characteristics (photosynthesis, stomatal condition and biomass) have to be investigated to identify the relationship between long-term effects of $AL^{3+}$ concentration and growth.

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THE EFFECT OF SURFACE TREATMENTS ON THE SHEAR BOND STRENGTH OF REPAIRED COMPOSITES (광중합형 복합레진 수리시 표면처리가 전단결합강도에 미치는 영향)

  • Moon, Jang-Won;Lee, Kwang-Won;Park, Soo-Joung
    • Restorative Dentistry and Endodontics
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    • v.24 no.1
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    • pp.156-165
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    • 1999
  • The purpose of this study was to evaluate the effect of surface treatments on the shear bond strength between new and old composites. Circular cavities prepared on the center of acrylic resin mold and the prepared cavities were filled with composite resin. They randomly assigned into control group and 8 groups according to the difference in surface treatments of old composites; Control group: no surface treatment, Group 1: surface treated with #120 SiC paper & bonding agent, Group 2: surface treated with #400 SiC paper & bonding agent, Group 3: surface treated with #120 SiC paper, 32% $H_3PO_4$ & bonding agent, Group 4: surface treated with #400 SiC paper, 32% $H_3PO_4$ & bonding agent, Group 5: surface treated with #120 SiC paper, primer & bonding agent, Group 6: surface treated with #400 SiC paper, primer & bonding agent, Group 7: surface treated with #120 SiC paper, 32% $H_3PO_4$, primer & bonding agent, Group 8: surface treated with #400 SiC paper, 32% $H_3PO_4$, primer & bonding agent. New composites were applicated on the old composites of experimental groups. The shear bond strengths for the experimental specimen were measured and the results were analyzed by using one way ANOVA. The observations of surface morphology after SiC paper roughening and debonded surface morphology after shear bond strength test were done by SEM. The results were as follows; 1. Shear bond strengths for specimens roughened with #120 SiC paper matching with the particle size of coarse diamond bur were significantly higher than those for the specimens with #400 SiC paper(P<0.05). By SEM, the surface of the specimens roughened with #120 SiC paper was more irregular than the specimens with #400 SiC paper. 2. Shear bond strengths for specimens treated with 32% $H_3PO_4$ etchant, primer, bonding resin were significantly higher than those for specimens treated with 32% $H_3PO_4$ and bonding resin(P<0.05). 3. Shear bond strengths for the specimens treated with 32% $H_3PO_4$ etchant and bonding resin were significantly higher than those for specimens treated with only bonding resin(P<0.05). There was no remarkable change of surface morphology after 32% $H_3PO_4$ etching. 4. It was possible to observe mixed fracture patterns (the cohesive fracture of old composite and the adhesive fracture between old and new composite) in the specimens roughened with #120 SiC paper, but almost adhesive fracture in the specimens roughened with #400 SiC paper.

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Elemental Mercury Adsorption Behaviors of Chemically Modified Activated Carbons

  • Kim, Byung-Joo;Bae, Kyong-Min;An, Kay-Hyeok;Park, Soo-Jin
    • Bulletin of the Korean Chemical Society
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    • v.32 no.4
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    • pp.1321-1326
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    • 2011
  • In this work, the effects of different surface functional groups on the elemental mercury adsorption of porous carbons modified by chemical treatments were investigated. The surface properties of the treated carbons were observed by Boehm's titration and X-ray photoelectron spectroscopy (XPS). It was found that the textural properties, including specific surface area and pore structures, slightly decreased after the treatments, while the oxygen content of the ACs was predominantly enhanced. Elemental mercury adsorption behaviors of the acidtreated ACs were found to be four or three times better than those of non-treated ACs or base-treated ACs, respectively. This result indicates that the different compositions of surface functional groups can lead to the high elemental mercury adsorption capacity of the ACs. In case of the acid-treated ACs, the $R_{C=O}/R_{C-O}$ and $R_{COOH}/R_{C-O}$ showed higher values than those of other samples, indicating that there is a considerable relationship between mercury adsorption and surface functional groups on the ACs.

Effect of Surface Treatments of Polycrystalline 3C-SiC Thin Films on Ohmic Contact for Extreme Environment MEMS Applications (극한 환경 MEMS용 옴익 접촉을 위한 다결정 3C-SiC 박막의 표면 처리 효과)

  • Chung, Gwiy-Sang;Ohn, Chang-Min
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.3
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    • pp.234-239
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    • 2007
  • This paper describes the TiW ohmic contact characteristics under the surface treatment of the polycrystalline 3C-SiC thin film grown on $SiO_2/Si(100)$ wafers by APCVD. The poly 3C-SiC surface was polished by using CMP(chemical mechanical polishing) process and then oxidized by wet-oxidation process, and finally removed SiC oxide layers. A TiW thin film as a metalization process was deposited on the surface treated poly 3C-SiC layer and was annealed through a RTA(rapid thermal annealing) process. TiW/poly 3C-SiC was investigated to get mechanical, physical, and electrical characteristics using SEM, XRD, XPS, AFM, optical microscope, I-V characteristic, and four-point probe, respectively. Contact resistivity of the surface treated 3C-SiC was measured as the lowest $1.2{\times}10^{-5}{\Omega}cm^2$ at $900^{\circ}C$ for 45 sec. Therefore, the surface treatments of poly 3C-SiC are necessary to get better contact resistance for extreme environment MEMS applications.

Heat Treatment Characteristics of Press Blanking Die by Using High Power Diode Laser (고출력 다이오드 레이저를 이용한 프레스 전단금형의 경화특성)

  • Hwang, Hyun-Tae;So, Sang-Woo;Hwang, Jae-Hyun;Kim, Jong-Do
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.5
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    • pp.257-262
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    • 2010
  • Recently, metal molding has become essential not only for automobile parts, but also mass production, and has greatly influenced production costs as well as the quality of products. Its surface has been treated by carburizing, nitriding and induction hardening, but these existing treatments cause considerable deformation and increase the expense of postprocessing after treatment; furthermore, these treatments cannot be easily applied to parts that requiring the hardening of only a certain section. This is because the treatment cannot heat the material homogeneously, nor can it heat all of it. Laser surface treatment was developed to overcome these disadvantages, and, when the laser beam is irradiated on the surface and laser speed is appropriate, the laser focal position is rapidly heated and the thermal energy of surface penetrates the material after irradiation, finally imbuing it with a new mechanical characteristic by the process of self-quenching. This research estimates the material characteristic after efficient and functional surface treatment using HPDL, which is more efficient than the existing CW Nd:YAG laser heat source.

Resolution and Adhesion Properties of Solder Resist for Printed Circuit Board (인쇄회로기판용 solder resist의 해상성과 밀착력)

  • Chol, Sung-Ho;Hwang, Seong-Jin;Kim, Hyung-Sun
    • Korean Journal of Materials Research
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    • v.17 no.12
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    • pp.676-681
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    • 2007
  • According to progress rapidly digitalization, networked and mobilization of electronics industry, there are demands for being smaller, thinner, more light, and more efficient complex functions of electronic devices which are wireless devices, semi-conductors, packages and mobile devices. Therefore, the solder resist on a printed circuit board have been required with the high resolution and the eco-friendly materials in the surface treatments such as high heating process and coating process with electrolysis. In this study, the photoinitiator initiator and monomers of the solder resist were prepared with their contents for reducing the occurrence of the under-cut. We investigated the sample surface by UV/VIS spectrometer, FT-IR, OM after HASL and ENIG process. From our results, it is possible to get a high adhesion of resist with optimal contents between the photoinitiator initiator and monomers after surface treatments.

Effect of Surface Pretreatment on the Corrosion Resistance of Epoxy-Coated Carbon Steel

  • Lee, DongHo;Park, JinHwan;Shon, MinYoung
    • Corrosion Science and Technology
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    • v.11 no.5
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    • pp.165-172
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    • 2012
  • The corrosion resistance of epoxy-coated carbon steel was evaluated. The carbon steel surface was subjected to different treatment methods such as steel grit blasting with different size, steel shot ball blasting and power tool treatment. To study the effect of the treatments, the topology of the treated surface was observed by optical 3D microscopy and a pull-off adhesion test was conducted. The corrosion resistance of the epoxy-coated carbon steel was further examined by electrochemical impedance spectroscopy (EIS) combined with hygrothermal cyclic testing. The results of EIS indicated that the epoxy-coated carbon steel treated with steel grit blasting showed an improved corrosion resistance compared to untreated epoxy-coated surfaces or surfaces subjected to shot ball blasting and power tool treatments.

Study on Improvement of Diamond Deposition on Al2O3 Ceramic Substrates by a DC Arc Plasmatron

  • Kang, In-Je;Joa, Sang-Beom;Chun, Se-Min;Lee, Heon-Ju
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.457-457
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    • 2012
  • We presented plasma processing using a DC Arc Plasmatron for diamond deposition on Al2O3 ceramic substrates. Plasma surface treatments were conducted to improve deposition condition before processing for diamond deposition. The Al2O3 ceramic substrates deposited, $5{\times}15mm^2$, were investigated by Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR) and X-ray Diffraction (XRD). Properties of diamond (111), (220) and (311) peaks were shown in XRD. We identified nanocrystalline diamond films on substrates. The results showed that deposition rate was approximately $2.2{\mu}m/h$ after plasma surface treatments. Comparing the above result with a common processing, deposition rate was improved. Also, the surface condition was improved more than a common processing for diamond deposition on Al2O3 ceramic substrates.

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Effect of Acid Treatments on Surface Treatments of AZ31B for Parts of Automobile (AZ31B 자동차 부품 표면처리 공정에 있어서 산 전처리의 영향 (1))

  • Park, Yeong-Hui;Kim, Hye-Jeong;Seo, Jang-Hyeon
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.05a
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    • pp.35-35
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    • 2015
  • AZ31B 마그네슘 합금 판재를 이용하여 자동차 부품을 가공하는 경우에는 판재를 성형하고 이를 접합하여 복잡한 형태의 부품을 만들게 되는데, 대부분의 경우에서 전착도장 공정을 필수로 거치게 된다. 그리고 전착도장 공정은 기존의 자동차 생산 공정에 사용되는 도료 및 공정을 그대로 이용하여야 하며, 현재까지 연구된 결과에 의하면 마그네슘 소재의 전착도장은 전착도장 공정 전에 행해지는 화성처리 공정이 적절하게 처리되었다면 공정상 별다른 문제를 발생시키지 않는다. 즉 마그네슘의 화성처리는 전착도장 공정과 전착도장된 제품의 내식성에 매우 중요한 요소이다. 이러한 화성처리 공정은 화성처리 공정 전단계의 표면 전처리 공정에 크게 영향을 받게 되는데, 본 연구에서는 AZ31B 마그네슘 함금 판재의 전처리-화성처리-전착도장으로 구성되는 마그네슘 표면처리에 있어서 전처리 공정중 산에칭 공정이 화성처리-전착도장의 최종 물성에 미치는 영향에 관하여 조사하였다.

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