• 제목/요약/키워드: Surface Roughness reduction

검색결과 225건 처리시간 0.02초

주철의 서어피스 로울링에 있어서 가압 볼의 직경이 표면정밀도에 미치는 영향 (The effect of ball diameter upon surface accuracy in surface rolling with cast iron)

  • 허명규;최홍식;육광수
    • 대한기계학회논문집
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    • 제12권5호
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    • pp.1071-1082
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    • 1988
  • 본 연구에서는 시편의 재료를 회주철(Grey Cast Iron:GC 30)을 선정하였으며 보올의 지름이 각각 다른 5종류의 강철 보올(steel ball)을 사용하였다.

아르곤 플라즈마처리에 의한 다결정 $Si_{1-x}Ge_x$박막의 표면거칠기 개선 (The Improvement of Surface Roughness of Poly-$Si_{1-x}Ge_x$Thin Film Using Ar Plasma Treatment)

  • 이승호;소명기
    • 한국세라믹학회지
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    • 제34권11호
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    • pp.1121-1128
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    • 1997
  • In this study, the Ar plasma treatment was used to improve the surface roughness of Poly-Si1-xGex thin film deposited by RTCVD. The surface roughness and the resistivity of Si1-xGex thin film were investigated with variation of Ar plasma treatment parameters (electrode distance, working pressure, time, substrate temperature and R.F power). When the Ar plasma treatment was used, the cluster size decreased by the surface etching effect due to the increasing surface collision energy of particles (ion, neutral atom) in plasma under the conditions of decreasing electrode distance and increasing pressure, time, temperature, and R. F power. Although the surface roughness value decreased by the reduction of the cluster size due to surface etching effect, however, the resistivity increased. This may be due to the surface damage caused by the increasing surface collision energy. It was concluded that the surface roughness could be improved by the Ar plasma treatment, while the resistivity was increased by the surface damage on the substrate.

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Effects of Nanopowder Additives in Micro-electrical Discharge Machining

  • Tan, Peng-Cheong;Yeo, Swee-Hock;Tan, Yie-Voon
    • International Journal of Precision Engineering and Manufacturing
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    • 제9권3호
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    • pp.22-26
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    • 2008
  • The use of electrical discharge machining (EDM) for micro-machining applications requires particular attention to the machined surface roughness and discharge gap distance, as these factors affect the geometrical accuracy of micro-parts. Previous studies of conventional EDM have shown that selected types of semi-conductive and non-conductive powder suspended in the dielectric reduced the surface roughness while ensuring a limited increase in the gap distance. Based on this, an extension of the technique to micro-EDM was studied Such work is necessary since the introduction of nanopowders suspended in the dielectric is not well understood. The experimental results showed that a statistically significant reduction in the surface roughness value was achieved at particular concentrations of the powder additives, depending on the powder material and the machining input energy setting. The average reduction in surface roughness using a powder suspended dielectric was between 14-24% of the average surface roughness generated using a pure dielectric. Furthermore, when these additive concentrations were used for machining, no adverse increase in the gap distance was observed.

Effect of Different Pretreatments on Indium-Tin Oxide Electrodes

  • Choi, Moonjeong;Jo, Kyungmin;Yang, Haesik
    • Bulletin of the Korean Chemical Society
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    • 제34권2호
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    • pp.421-425
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    • 2013
  • The effect of pretreatment on indium-tin oxide (ITO) electrodes has been rarely studied, although that on metal and carbon electrodes has been enormously done. The electrochemical and surface properties of ITO electrodes are investigated after 6 different pretreatments. The electrochemical behaviors for oxygen reduction, $Ru(NH_3){_6}^{3+}$ reduction, $Fe(CN){_6}^{3-}$ reduction, and p-hydroquinone oxidation are compared, and the surface roughness, hydrophilicity, and surface chemical composition are also compared. Oxygen reduction, $Fe(CN){_6}^{3-}$ reduction, and p-hydroquinone oxidation are highly affected by the type of the pretreatment, whereas $Ru(NH_3){_6}^{3+}$ reduction is almost independent of it. Interestingly, oxygen reduction is significantly suppressed by the treatment in an HCl solution. The changes in surface roughness and composition are not high after each pretreatment, but the change in contact angle is substantial in some pretreatments.

연삭가공된 강재의 표면 Rolling시 가압력이 표면 조도에 미치는 영향 (An Effect of Load on Surface Roughness on Surface Rolling of Ground Mild Steel)

  • 김희남
    • 한국안전학회지
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    • 제2권1호
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    • pp.31-41
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    • 1987
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel. The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller fininshing after grinding. The optimal surface roughness of SS40 steel can be obtained at the contact pressure of $210kgf/cm^2$. But, Better surface roughness can not be expected, Due to flaking phenomena at more than 300 kgf/cm of contact pressure. 2) At the contact pressure range of $200kgf/cm^2{\sim}210kgf/cm^2$ for optimal surface roughness, The surface hardness increased to Hv 200~Hv 240 from Hv 125 before surface rolling. 3) Within the diameter variation of $13{\mu}m$ the surface roughness and the surface hardness were increased, but out of variation of $14{\mu}m$. The surface roughness become worse and the surface hardness was increased.

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신경망을 이용한 SiN 박막 표면거칠기에의 이온에너지 영향 모델링 (Neural Network Modeling of Ion Energy Impact on Surface Roughness of SiN Thin Films)

  • 김병환;이주공
    • 한국표면공학회지
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    • 제43권3호
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    • pp.159-164
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    • 2010
  • Surface roughness of deposited or etched film strongly depends on ion bombardment. Relationships between ion bombardment variables and surface roughness are too complicated to model analytically. To overcome this, an empirical neural network model was constructed and applied to a deposition process of silicon nitride (SiN) films. The films were deposited by using a pulsed plasma enhanced chemical vapor deposition system in $SiH_4$-$NH_4$ plasma. Radio frequency source power and duty ratio were varied in the range of 200-800 W and 40-100%. A total of 20 experiments were conducted. A non-invasive ion energy analyzer was used to collect ion energy distribution. The diagnostic variables examined include high (or) low ion energy and high (or low) ion energy flux. Mean surface roughness was measured by using atomic force microscopy. A neural network model relating the diagnostic variables to the surface roughness was constructed and its prediction performance was optimized by using a genetic algorithm. The optimized model yielded an improved performance of about 58% over statistical regression model. The model revealed very interesting features useful for optimization of surface roughness. This includes a reduction in surface roughness either by an increase in ion energy flux at lower ion energy or by an increase in higher ion energy at lower ion energy flux.

라미네이트 도재 수복물의 연마 방법에 따른 표면 거칠기의 비교 (COMPARISON OF SURFACE ROUGHNESS OF VARIOUS LAMINATE VENEER PORCELAIN ACCORDING TO POLISHING METHODS)

  • 권영숙;이근우
    • 대한치과보철학회지
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    • 제34권2호
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    • pp.246-265
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    • 1996
  • After adjusting glazed surface of laminate veneer porcelain by reduction in the clinical procedure, an additional polishing procedure is required to smoothen the roughened surface by reduction, as it is difficult to glaze it again in the furnace. In this study, four kinds of laminate veneer porcelain were ground with diamond points as done in the clinical procedure. The adjusted porcelain surface was polished with Durawhite stone, Ceramiste points, Exa cerapol, Porcelain polishing wheel, Diamond polishing paste. The degree of surface roughness was evaluated with SEM and profilometer at each step, The self glazed surface and the glazed surface with glazing powder were compared with the polished surface and surface roughness of four kinds of laminate veneer porcelain according to the polishing method and step were obserbed. The following results were obtained : 1. There was no difference in the average surface roughness Ra value and the surface roughness obserbed under SEM according to the polishing methods and steps used, among the four kinds of laminate veneer porcelain including Colorlogic, Exelco, Vintage, and Vitadur alpha product. 2. Due to porosities, the surface in the course of polishing by polishing instruments was rougher than the glazed surface, evaluated with a SEM. 3. Insta-Glaze diamond polishing paste has no statistical difference with self glazed group 1, although it has a lower value in average surface roughness Ra value. 4. Group 2 which was glazed with galzing powder was lowest in view of SEM, but it revealed higher surface roughness Ra value than group 1, the glazed surface and group 8, polished by diamond polishing paste, due to surface waveness. 5. Proper surface smoothness could not be in the surface roughness analysis of SEM and profilometer by Shofu laminate polishing kit composed of Diamond point, Durawhite stone and Ceramiste points. Based on the results of this study, the following conclusions can be drawn. We obtain low surface roughness than glazed surface by polishing instruments, but not perfect results clinically. In order to obtain a perfect clinical result or a surface smoothness comparable to glazed porcelain there is a need for further improvement of porcelain materials, condensa-tion techniques, polishing instruments and polishing methods. Furthermore card should be taken not to breakdown the glazed surface during the clinical and laboratory procedure.

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4단 압연기용 작업롤의 표면조도가공 특성과 판면조도 변화에 관한 연구 (A Study on the Texturing Characteristics of Work Roll and Variation of Strip Surface Roughness in 4-Hi Mill)

  • 김문경;전언찬;김순경
    • 한국정밀공학회지
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    • 제13권7호
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    • pp.167-175
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    • 1996
  • Work roll wear in the cold rolling of steel strip is strongly affected by rolling materials, rolling conditions and lubrication. Tests were performed to find the effects of rolling materials under the same lubricating conditions. Surface roughness of cold rolled steel strip as well as the coating technique itself is quite improtant in obtaining high image clarity of electronic products and car outer panels. Therefore this paper reviews for improvement of roughness and peak count about the surface of Cr coated work roll is investigated from the actual temper mill. The conclusions were obtained as follows; 1) Work roll wear in the cold rolling of steel strip is strongly affected by carbon contents of rolling materials, but there is not a separating force and total reduction ratio. 2) The roughness of strip surface is larger in the direction of width than in roll direction. 3) The electro-discharge textured roll has more uniform roughness distribu- tion than shot blasted roll and it's life time is two times longer than shot blasted because it has more harmonic wave roughness, and the higher peak count of surface roughness. 4) The life time of Cr coated work roll is 2 times longer than that of shot blasted work roll and variation of peak count, roughness and life time of Cr coated work roll is similar to electro-discharge texturing work roll. 5) The proper Cr coating thickness is 10 .mu. m at the work roll of temper mill.

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중합제 첨가에 의한 항력 감소 효과에 관한 실험적 연구 (Experimental Investigation of Drag Reduction by Polymer Additives)

  • 성형진;위장우;권순홍;전호환
    • 한국해양공학회지
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    • 제16권4호
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    • pp.1-6
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    • 2002
  • Experimental investigation of drag reduction by adding a polymer additive(polyacrylamid, N-401P) into water is carried out in a Circular Water Channel. The effect of viscosity, surface roughness and degradation as a function of running time is also measured with varying the concentration of polymer additives(20ppm,100ppm) and Reynolds numbers. Near and far wakes past a circular cylinder are observed by LDV. Drag forces are measured with a strain-gaged device. The experimental results show that around 5%-30% of drag reduction with the polymer solution are observed. The larger effects of drag reduction can be found at low range of Reynolds number, more roughened surface cylinder. The effect of polymer solution for near wakes is larger than for far wakes.

고속가공의 절삭 깊이에 따른 알루미늄 합금 7075의 표면 거칠기에 대한 연구 (A Study on Surface Roughness of Al alloy 7075 to Cutting depth in High-speed Machining)

  • 박은식
    • 한국기계가공학회지
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    • 제9권6호
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    • pp.29-35
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    • 2010
  • Recently the industry high-speed machining has been applied to the automotive, aircraft, electronics parts machining because the effect of cost savings, machining time reduction and productivity improvement. In this study recently the aircraft structural aluminum alloy 7075 used in cutting the ball end-mill on the surface roughness terms most affect the parameters of the spindle speed and feed rate on the surface roughness of the work-piece according to the cutting depth is to investigate. Cutting depth at 0.3 mm has the lowest surface roughness.