• 한국정밀공학회지
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• 제7권3호
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• pp.37-47
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• 1990

In accordance with the high precision of mechanical elements, it has been required to high precision in surface roughness measurement and, therefore, stylus tip radius is manufa- ctured less than 2 .mu. m through ion sputter machining. In this experiment, by suing ion sputter machined stylus pf fine tip, radius and lapping machined stylus, surface roughness of standard specimens, silicon wafer were measured and then Rmax, Ra, RMS value were investi- gatedaccording to the variation of tip radius of stylus. As a result, measuring error due to the variation of stylus tip radius in surface roughness measurement was decreased by using ion sputter machined stylus and also the measuring accuracy was improved. And the measuring variation of Ra, RMS calculated from correlation coefficient lager than 0.9 on the wave of short period and amplitude using ion sputter machined stylus of fine tip radius.

• Current Optics and Photonics
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• 제1권6호
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• pp.604-612
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• 2017

An effective and precise method using a scanning white-light interferometer (SWLI) for three-dimensional surface measurements, in particular for roughness measurements, has been proposed. The measurement of a microscopically sloped area using an interferometer has limitations, due to the numerical aperture of the lens. In particular, for roughness measurements, it is challenging to obtain accurate height data for a sloped area using the interferometer, due to diffraction of the light. Owing to these optical limitations of the interferometer for roughness measurements, the Ra measurements performed using an interferometer contain errors. To overcome the limitations, we propose a method consisting of the following two steps. First, we evaluate the height data and set the invalid height area to be blank, using the characteristics of the modulus peak, which has a low peak value for signals that have low reliability in the interferogram. Next, we interpolate the blank area using the adjacent reliable area. Rubert roughness standards are used to verify the proposed method. The results obtained by the proposed method are compared to those obtained with a stylus profilometer. For the considered sinusoidal samples, Ra ranges from $0.053{\mu}m$ to $6.303{\mu}m$, and we show that the interpolation method is effective. In addition, the method can be applied to a random surface where Ra ranges from $0.011{\mu}m$ to $0.164{\mu}m$. We show that the roughness results obtained using the proposed method agree well with profilometer results. The $R^2$ values for both sinusoidal and random samples are greater than 0.995.

• 한국산업융합학회 논문집
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• 제22권6호
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• pp.607-613
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• 2019

In this study, we investigate the effect of SNCM616 alloy steel, which is commonly used in industry, such as rotors and crank-shafts, on the surface roughness of CNC HBM with Ø25 mm, 8-blade reamer to objective is to analyze and present optimal cutting conditions. The higher the feedrate for the spindle speed, the rougher the surface roughness. The surface roughness was found to be better when the feed rate was lower. The resultant value of the most accurate surface roughness is Ra 0.756 ㎛, and the optimal cutting conditions are 25 rpm at spindle speed and 20 mm/min at transfer speed.

• 한국정밀공학회지
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• 제15권2호
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• pp.53-60
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• 1998

In this study, it is experimented to find factors effecting surface roughness using the system of experiments. in the mirror surface finishing system. (1) The film feed and oscillation frequency in $40{\mu}m$ abrasive film, grinding speed in $30{\mu}m$, and machining time in $15{\mu}m$15 are the main factors effecting the surface roughness. (2) Applying the optimal finishing condition to $40{\mu}m$, $30{\mu}m$, $15{\mu}m$ abrasive finishing film in sequence, it is possible to obtian about Ra 10 nm surface roughness on SM45C workpiece. (3) Application of the system of experments to the micro abrasive grain film finishing was very effective method in the extraction of main factor and optimal condition.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.397-401
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• 2003

In this work, diamond turning process is used to produce mirror surface on a Al cone. The Al cone as used as a mirror which can reflect a laser beam without scattering and, hence, it is critical to minimize the surface roughness of a Al cone. During diamond turning, feedrate and tool nose radius are changed to investigate characteristics of the ultra precision machined surface of a Al cone. A laser beam of 633 nm is applied to examine the effect of surface roughness on the characteristics of reflectivity. It is found that surface roughness is not significantly affected by feedrate. The main factor influencing surface roughness is tool nose radius. The line patterns of reflected laser beams show that the minimum surface roughness of 0.08 $\mu\textrm{m}$ (Ra) is required to avoid scattering phenomena of reflectivity.

• Composites Research
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• 제26권5호
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• pp.295-302
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• 2013

본 연구에서는 차량용 Al5052/CFRP 복합재를 U-채널 몰드에서 컴프레션 몰딩 공정을 통해 제작하였다. Al5052는 샌드블라스팅을 통해 표면처리를 하였다. 표면처리를 하지 않은 판재와 표면거칠기(Ra)가 $1.85{\mu}m$ 및, $4.25{\mu}m$인 Al5052판재를 이용하여 실험을 수행하였다. 표면거칠기가 Al5052/CFRP 복합재의 접착성과 기계적 특성에 대한 영향을 전단시험과 굽힘실험을 통하여 평가하였다. 전단 시험에서는 표면거칠기가 $1.85{\mu}m$ 와 $4.25{\mu}m$ 시험편이 표면처리를 하지 않은 시험편보다 각각 3, 5배의 전단강도의 증가를 보였다. 굽힘시험에서는 표면처리를 하지 않았을 때 굽힘강도가 200 MPa에서 표면처리 후 400 MPa로 증가함을 알 수 있었다.

• 전기학회논문지
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• 제65권5호
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• pp.825-830
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• 2016

The purpose of this study optimizes the conditions of PLA printing material for 3D printer. Deltabot type 3D printer is used. The ranges of printing temperature, printing speed, and infill density are $195{\sim}215^{\circ}C$, 10~70mm/sec, and 10~100% respectively. From the results of printing temperature, printing quality is almost same every printing temperature. From the results of printing speed and infill density, printing quality is excellent under 40mm/sec, and over 50% respectively. Surface roughness is $2.28{\mu}mRa$ at $205^{\circ}C$, 10mm/sec, 100%, and is $5.93{\mu}mRa$ at $205^{\circ}C$, 70mm/sec. Surface roughness is directly proportional to the printing speed, and is inversely proportional to the infill density. Objects fabricated PLA printing material adhere bed at room temperature.

• The Journal of Advanced Prosthodontics
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• 제11권1호
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• pp.41-47
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• 2019

PURPOSE. Surface finishing of a zirconia restoration is essential after clinical adjustment. Herein, we investigated the effects of a surface finishing protocol for monolithic zirconia on final roughness and bacterial adherence. MATERIALS AND METHODS. Forty-eight disk-shaped monolithic zirconia specimens were fabricated and divided into four groups (n = 12) based on initial surface treatment, finishing, and polishing protocols: diamond bur+polishing bur (DP group), diamond bur+stone grinding bur+polishing bur (DSP group), no diamond bur+polishing bur (NP group), and no diamond bur+stone grinding bur+polishing bur (NSP group). Initial and final surface roughness was measured with a profilometer, and shown using scanning electron microscope. Bacterial adhesion was evaluated by quantifying Streptococcus mutans in the biofilm. Kruskal-Wallis and Mann-Whitney U tests were used to compare results among groups, and two-way analysis of variance was used to evaluate the effects of grinding burs on final roughness (${\alpha}=.05$). RESULTS. The DP group had the highest final Ra value, followed by the DSP, NP, and NSP groups. Use of the stone grinding bur as a coarse-finishing step significantly decreased final Ra values when a diamond bur was used (P<.001). Omission of the stone grinding bur increased biofilm formation on specimen surfaces. Combining a stone grinding bur with silicone polishing burs produced the smallest final biofilm values, regardless of the use of a diamond bur in initial surface treatment. CONCLUSION. Coarse finishing of monolithic zirconia with a stone grinding bur significantly decreased final Ra values and bacterial biofilm formation when surfaces had been roughened by a diamond bur.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2007년도 춘계학술대회 논문집
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• pp.251-252
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• 2007

• Journal of Astronomy and Space Sciences
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• 제22권1호
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• pp.13-20
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• 2005

지상 및 우주 천체 망원경용 비구면 반사경면 초기 제작공정에는 고정입자 휠을 사용하는 연삭이 있다. 본 연구에서는 매 연삭 가공 이전에 설정한 목표 표면조도를 달성할 수 있도록 입력 연삭변수들을 결정하고, 표면 가공오차를 추적하며 , 가공 경과시간을 최소화하는 새로운 연삭공정을 개발하였다. 특별히 이 공정 기법은 이전 연삭 가공 작업시 까지 수집된 입력 변수 및 가공 결과 표면조도 자료를 다 변수 회귀분석 방법에 대입하여 목표 표면조도에 따른 최적 연삭가공 입력변수를 매 가공 작업 시 진화적으로 제시하는 지능형 공정 조절 능력을 갖추고 있다. 개발된 공정기법과 초정밀 컴퓨터 수치제어 연삭기를 사용하여 $96.1\~65.0nm(Ra)$ 범위 의 목표 표면조도를 갖는 제로듀어 소재에 대하여 10회 가공 실험을 수행 한 결과 $=-0.906{\pm}3.38(\sigma)nm(Ra)$의 가공 정밀도를 달성하여, 지능형 연삭공정의 효율을 입증하였다. 이러한 연구결과는 천체망원경용 반사경면 연삭 가공 시 정성적 경험에 의존하여 가공하는 기존 기술을 극복하고 정량적 수치 모형에 의하여 가공소요시간 최소화 및 나노미터 급 표면조도를 달성하는 진화형 공정 최적화 기술의 확립이라는 의의를 가지고 있다.