• Title/Summary/Keyword: Surface Properties Test

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Effect of surface toughness on the interfacial adhesion energy between glass wafer and UV curable polymer for different surface roughness (표면거칠기에 따른 글래스 웨이퍼와 UV 경화 폴리머사이의 계면접착 에너지 평가)

  • Jang, Eun-Jung;Hyun, Seoung-Min;Choi, Dae-Geun;Lee, Hak-Joo;Park, Young-Bae
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.40-44
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    • 2008
  • The interfacial adhesion energy between resist and a substrate is very important due to resist pull-off problems during separation of mold from a substrate in nanoimprint process. And effect of substrate surface roughness on interfacial adhesion energy is very important. In this paper, we have treated glass wafer surface using $CF_4$ gas for increase surface roughness and it has tested interfacial adhesion properties of UV resin/glass substrate interfaces by 4 point bending test. The interfacial adhesion energies by bare, 30, 60 and 90 sec surface treatments are 0.62, 1.4, 1.36 and 2 $J/m^2$, respectively. The test results showed quantitative comparisons of interfacial fracture energy (G) effect of glass wafer surface roughness.

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Mechanical Properties and Cross-sectional Surface Evaluation of Dental Ceramic Abutment (치과용 세라믹 임플란트 지대주의 기계적 특성 및 절단면 평가)

  • Hwang, Jun Ho;Kwon, Sung-Min;Choi, Sung Gi;Sung, Mi Ae;Lee, Kyu-Bok
    • Journal of the Korean institute of surface engineering
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    • v.51 no.5
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    • pp.309-315
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    • 2018
  • The purpose of this study is to assess the mechanical properties of the ceramic abutment with washer. In this study, ceramic abutment were used, tested with $30^{\circ}$ compression load, shear fatigue, adaptation accuracy test(rotation angle, contact interval), removal torque force test, torsional breaking force test. The $30^{\circ}$ compression load was 729 N, the shear fatigue load was 275 N, adaptation accuracy test of rotation angle was within $3^{\circ}$, contact interval within $10{\mu}m$, and removal torque force test value is $18.88N{\cdot}cm$, torsional breaking force test value is $35.52N{\cdot}cm$. Ceramic abutment with a washer fitted have sufficient mechanical strength and may be substituted for titanium abutment.

Rolling Contact Fatigue and Residual Stress Properties of SAE52100 Steel by Ultrasonic Nano-Crystalline Surface Modification (UNSM) (초음파 나노표면 개질처리를 통한 베어링강의 회전접촉피로 및 잔류응력 특성에 대한 연구)

  • Lee, Changsoon;Park, Ingyu;Cho, Insik;Hong, Junghwa;Jhee, Taegu;Pyoun, Youngsik
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.1
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    • pp.10-19
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    • 2008
  • To investigate the effect of ultrasonic nano-crystalline surface modification (UNSM) treatment on rolling contact fatigue and residual stress properties of bearing steels, this paper carried out a rolling contact fatigue test, measured residual stress and retained austenite, performed a wear test, observed microstructure, measured micro hardness, and analyzed surface topology. After the UNSM treatment, it was found that the surface became minute by over $100{\mu}m$. The micro surface hardness was changed from Hv730~740 of base material to Hv850~880 with about 20% improvement, and hardening depth was about 1.3 mm. The compressive residual stress was measured as high as -700~-900 MPa, and the quantity of retained austenite was reduced to 27% from 34%. The polymet RCF-6 ball type rolling contact fatigue test showed over 4 times longer fatigue lifetime after the UNSM treatment under 551 kgf load and 8,000 rpm. In addition, this paper observed the samples, which went through the rolling contact fatigue test, with OM and SEM, and it was found that the samples had a spalling phenomenon (the race way is decentralized) after the UNSM treatment. However, before the treatment, the samples had excessive spalling and complete exploration. Comparison of the test samples before and after the UNSM treatment showed a big difference in the fatigue lifetime, which seems to result from the complicated effects of micro particles, compressive residual stress, retained austenite, and surface topology.

The Variations of Tensile and Fatigue Properties in the Hydroforming Process (하이드로포밍 공정 전후의 인장 및 피로 물성 변화)

  • Oh, Chung-Seog;Kwon, Soon-Gue;Choi, Byung-Ik
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.12
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    • pp.111-118
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    • 2007
  • Hydroforming is a cost-effective way of shaping malleable metals such as steel into lightweight, structurally stiff and strong pieces. With the increased use of the hydroformed components in automotive and aerospace industries, it is important to know the variations of the mechanical properties in the hydroforming process far the safe and durable design purposes. The principal goal of this paper is to suggest a procedure to evaluate the variations of tensile and fatigue properties before and after a hydroforming process. A miniature specimen, which is 0.2 mm thick and 2.3 mm wide, is devised and tested to measure local mechanical properties. The effects of specimen size, defects, surface roughness, and hydroforming on the tensile and fatigue behaviors are discussed.

An Estimation of the Long-Term Properties of Epoxy Used for Reinforcing Surface in Concrete (콘크리트 표면강화 에폭시의 장기특성 평가)

  • 김성욱;김도겸;이장화;김근경;김상조
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.183-186
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    • 1999
  • Up to date, it is difficult to estimate the consistence of properties on the epoxy liner in service time because an estimation of the long term environment-deterioration with aging has not been processed. In the study, the estimation on epoxy liner is carried by the physical test 7 rounds. There are the elongation the and the crack bridging test in the part of physical tests. An elongation test is carried out with epoxy membrane and a crack bridging test is carried out with specimen painted epoxy on concrete. The subjects of test and estimation are a containment quality system and a fibre-glass reinforced system. The materials of these systems are a Robber added Epoxy, a Silica added Epoxy, and a Fiber reinforced Epoxy. Ensuring the test data, properties of epoxy liner was estimated and the change of properties was predicted on epoxy liners.

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Mechanical Properties of TiN and DLC coated Rod for Pedicle Screw System (TiN 및 DLC 코팅된 척추용 나사못 시스템 Rod의 기계적 특성 분석)

  • Kang, Kwan-Su;Jung, Tae-Gon;Yang, Jae-Woong;Woo, Su-Heon;Park, Tea-Hyun;Jeong, Yong-Hoon
    • Journal of the Korean institute of surface engineering
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    • v.50 no.3
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    • pp.183-191
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    • 2017
  • In this study, surface morphology and mechanical property of TiN and DLC coated pedicle screw have been investigated by field-emission scanning electron microscopy, energy dispersive X-ray spectroscopy, X-ray diffraction, vickers hardness test, axial gripping, and axial torsional gripping capacity test. From the EDS and XRD results, the composition and crystal structure of TiN and DLC coated surface were verified. The hardness value was increased by TIN and DLC coating, and the DLC coating surface has the highest value. The gripping capacity also showed higher value for TiN and DLC coated specimen than that of non-coated (Ti alloy) surface. The surface morphology of gripping tested specimen showed rougher scratched surface from Ti alloy than TiN and DLC coated layer.

Structural Characteristics Analysis of Stone Contact Surface according to Surface Roughness and Filling Material of Stone Pagoda Structure (석탑구조물의 표면거칠기 및 충전재에 따른 석재접촉면의 구조특성 분석)

  • Kim, Ho-Soo;Kim, Dong-Kwan;Lee, Seung-Hee;Kim, Derk-Moon;Jo, Sang-Sun
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.6
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    • pp.19-27
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    • 2018
  • The stone pagoda structure is treated as a discontinuous masonry structure, and the contact surface characteristics between stones is a very important factor in the discontinuum behavior analysis. So, it is necessary to find out material and structural characteristics of stone contact surface to perform the structural analysis for safety evaluation. Accordingly, it is important to analyze the material properties of stone surface and secure the structural characteristics through various contact surface states. Therefore, in this study, various test specimens applying the filler between the surface roughness and the stone in the contact surface treatment technique of the stone pagoda were manufactured, and compression test and shear test were carried out. Also, we analyzed the material and structural characteristics of the stone contact surface through the comparison of experimental results.

Surface and Tribological Characteristics of Air-cooled and Oil-cooled AISI 4140 Steel (냉각공정에 따른 AISI 4140 강의 표면 및 트라이볼로지 특성)

  • Cho, Hak-Rae;Lee, Sang Don;Son, Jung Ho;Chung, Koo-Hyun
    • Tribology and Lubricants
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    • v.32 no.5
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    • pp.160-165
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    • 2016
  • AISI 4140 steel is widely used in various mechanical components owing to its superior mechanical properties. Surface hardening techniques are often used to further improve the properties, particularly for applications with moving components. The aim of this research is to understand the effect of heat treatment process on surface properties and tribological characteristics of AISI 4140 steel. In this work, we prepare two different AISI 4140 steel specimens- one cooled by air and one by oil- and determine surface properties such as surface topography and roughness using a confocal microscope. We also observe the cross-sections of the specimens using a scanning electron microscope to understand the difference in the material structure. In addition, we assess the hardness with respect to the distance from the surface using a micro-Vickers hardness tester. After characterizing the surfaces of the specimens, we investigate the wear characteristics of the specimens under hydrodynamic lubrication. The results show the presence of grooves on the surface of the oil-cooled specimens. It is likely that such grooves are formed during the cooling process using the oil. However, we observe no other significant differences in the surface properties of the specimens. The wear test results show the occurrence of severe wear on the oil-cooled specimens, which may be due to the groove formed on the surface. The results of this work may be helpful to improve surface properties using surface hardening techniques from a tribological perspective.

A Study on Surface Properties of Ablative Materials from 0.4MW Arc-Heated Wind Tunnel Test (0.4MW 아크 가열 풍동 시험을 통한 삭마 재료의 표면 특성 연구)

  • Kim, Nam Jo;Oh, Philyong;Shin, Eui Sup
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.12
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    • pp.1048-1053
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    • 2015
  • Ablative materials in a thermal protection system for atmospheric re-entry suffers from the most severe heat fluxes and temperatures, which induces surface recession in the thickness direction. In this paper, a 0.4MW arc-heated wind tunnel is operated to test for ablative materials, and a non-contact three-dimensional surface measuring system is used to evaluate the different surface characteristics of them. In particular, by postprocessing the three-dimensional image data, the surface roughness and recession of ablative materials can be calculated before and after the wind tunnel test. Moreover, the surface properties are analyzed quantitatively by comparing volume and mass losses of the test specimens.

Evaluation of Tribological Properties on Piston Ring/Liner Using Accelerative Wear Test (가속마모시험에 의한 피스톤 링/라이너의 마찰마모특성 평가)

  • Song Keunchul;Kim Kyungwoon;Shim Dongseob
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.75-78
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    • 2004
  • Engine power cylinder parts are faced with more severe wear and friction environment. For instance, emission gas recirculation (EGR), one of the most valid technologies related to emission legislation, is known to accelerate wear of piston ring and cylinder liner. Therefore, advanced materials and surface treatments have been developed and adopted successively so that a need exists for an accurate and repeatable friction and wear bench test for various combination of piston ring and cylinder liner that more closely relates to engine test result. This paper introduces accelerative bench wear test method for piston ring and cylinder liner, presents the experimental result of friction and wear properties of piston ring surface treatments that noticed in substitution for hard chrome plating.

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