• Title/Summary/Keyword: Surface Hardness

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A Reliability Test for Pb-Free Plating Solution and its Deposit (Pb-Free 도금용액 및 피막의 신뢰성평가)

  • Hur, Jin-Young;Koo, Suck bone;Lee, Hong-Kee
    • Clean Technology
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    • v.11 no.3
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    • pp.153-164
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    • 2005
  • This study found a reliable evaluation for four kinds of pb-Free plating solutions and it's layers, through pure Sn, SnAg, SnBi and SnCu. These four kind of solutions are widely used to pb-Free plating. Hull-cell, Harring-blum, coverage, throwing power, current efficiency, stability, life-time, composition, hardness, roughness, abrasion, scratch, solderability, corrosion, contact angle, morphology, SIR(Surface insulation resistance) and Whisker test were experimented. Also, Using ICP, XRF, FE-SEM, EDS, temperature/humidity chamber, solderability tester, hardness tester, roughness tester, abrasion tester, salt spray tester, contact angle tester, SIR tester, and microscope. In this paper could be shown the systematic and various analysis for reliability about four kinds of pb-Free plating solutions, processes and it's deposit surface.

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The Study on the Engineering Properties of High-Strength Glossy Concrete Tiles Using Waste Concrete Powders (재생 미분말을 적용한 고강도 광택 콘크리트 마감재의 공학적 특성에 관한 연구)

  • Choi Sun Mi;Jung Ji Yong;Jung Eun Hye;Kim Jin Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.465-468
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    • 2005
  • This Study is concerned workability and the physical properties for practical use of waste concrete powder originated from the manufacturing progress of waste concrete aggregate and it apply to concrete tile. Also because it is important that concrete tile has to ensure the surface moisture stability, for solving the problems aplied curing method is air-dried and autoclave curing. As the result, the physical properties, such as fluent properties, compressive strength, surface hardness and surface glossiness, were decreased with increase of replacement ratio of waste concrete powder, also surface stability was weaked about moisture. But by autoclave curing, it is possible that compressive strength and surface hardness increased, and surface moisture stability is ensured.

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Characteristics of Electomigration & Surface Hardness about Tungsten-Carbon-Nitrogen(W-C-N) Related Diffusion Barrier (W-C-N 확산방지막의 전자거동(ElectroMigration) 특성과 표면 강도(Surface Hardness) 특성 연구)

  • Kim, Soo-In;Hwang, Young-Joo;Ham, Dong-Shik;Nho, Jae-Kue;Lee, Jae-Yun;Park, Jun;Ahn, Chan-Goen;Kim, Chang-Seong;Oh, Chan-Woo;Yoo, Kyeng-Hwan;Lee, Chang-Woo
    • Journal of the Korean Vacuum Society
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    • v.18 no.3
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    • pp.203-207
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    • 2009
  • Copper is known as a replacement for aluminum wire which is used for semiconductor. Because specific resistance of Cu ($1.67{\mu}{\Omega}$-cm) is lower than that of Al ($2.66{\mu}{\Omega}$-cm), Cu reduce RC delay time. Although melting point of Cu($1085^{\circ}C$) is higher than melting point of Al, Cu have characteristic to easily react with Silicon(Si) in low temperature, and it isn't good at adhesive strength with Si. For above these reason, research of diffusion barrier to prevent reaction between Cu and Si and to raise adhesive strength is steadily advanced. Our study group have researched on W-C-N (tungsten-carbon-nitrogen) Diffusion barrier for preventing diffusion of Cu through semiconductor. By recent studies, It's reported that W-C-N diffusion barrier can even precent Cu and Si diffusing effectively at high temperature. In this treatise, we vaporized different proportion of N into diffusion barrier to research Cu's Electromigration based on the results and studied surface hardness in the heat process using nano scale indentation system. We gain that diffusion barrier containing nitrogen is more stable for Cu's electromigration and has stronger surface hardness in heat treatment process.

Effects of Gas Composition on the Characteristics of Surface Layers Produced on AISI316L Stainless Steel during Low Temperature Plasma Nitriding after Low Temperature Plasma Carburizing (AISI 316L stainless steel에 저온 플라즈마 침탄 및 질화처리 시가스조성이 표면특성에 미치는 영향)

  • Lee, In-Sup;Ahn, Yong-Sik
    • Journal of the Korean institute of surface engineering
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    • v.42 no.3
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    • pp.116-121
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    • 2009
  • The 2-step low temperature plasma processes (the combined carburizing and post-nitriding) offer the increase of both surface hardness and thickness of hardened layer and corrosion resistance than the individually processed low temperature nitriding and low temperature carburizing techniques. The 2-step low temperature plasma processes were carried out for improving both the surface hardness and corrosion resistance of AISI 316L stainless steel. The influence of gas compositions on the surface properties during nitriding step were investigated. The expanded austenite (${\gamma}_N$) was formed on all of the treated surface. The thickness of ${\gamma}_N$ and concentration of N on the surface increased with increasing both nitrogen gas and Ar gas levels in the atmosphere. The thickness of ${\gamma}_N$ increased up to about $20{\mu}m$ and the thickness of entire hardened layer was determined to be about $40{\mu}m$. The surface hardness was independent of nitrogen and Ar gas contents and reached up to about 1200 $HV_{0.1}$ which is about 5 times higher than that of untreated sample (250 $HV_{0.1}$). The corrosion resistance in 2-step low temperature plasma processed austenitic stainless steels was also much enhanced than that in the untreated austenitic stainless steels due to a high concentration of N on the surface.

Properties of Ni-SiC Composite Coating Layers Prepared by Electroplating Method (전해도금법으로 형성한 Ni-SiC 복합피막층의 특성)

  • Lee, Hong-Kee;Son, Seong-Ho;Lee, Ho-Young;Koo, Seok-Bon;Jeon, Jun-Mi
    • Journal of the Korean institute of surface engineering
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    • v.39 no.4
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    • pp.160-165
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    • 2006
  • Ni-SiC composite coating layers were prepared by electroplating method and their deposition rate, codeposition of SiC, morphology, surface roughness, hardness, wear and friction properties were investigated. It was found that the deposition rate and the codeposition of SiC in the composite coating layer increased with increasing concentration of SiC in the solution only at the early stage. Both of them reached certain maxima and then decreased with increasing concentration of SiC. Rough surface was obtained with increasing codeposition of SiC, which is probably due to the agglomeration of the SiC particle in the vicinity of surface. Vickers hardness increased with increasing codeposition of SiC and heat treatment at $300^{\circ}C$ in air for 1 hour. Wear volume decreased with increasing codeposition of SiC and friction coefficient increased with increasing codeposition of SiC at the early stage, and it became almost constant. Such wear and friction behaviors are desirable for the practical application.

Optimum Design of the Friction Stir Welding Process on A6005 Extruded Alloy for Railway Vehicles to Improve Mechanical Properties (마찰 교반 용접된 철도 차량용 A6005 압출재의 기계적 성능 향상을 위한 최적 공법 설계)

  • Won, Si-Tea;Kim, Weon-Kyong
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.81-87
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    • 2009
  • Recently, extruded aluminium-alloy panels have been used in the car bodies for the purpose of the light-weight of railway vehicles and FSW(Friction Stir Welding), which is superior to the arc weldings, has been applied in the railway vehicles. This paper presents the optimum design of the FSW process on A6005 extruded alloy for railway vehicles to improve its mechanical properties. Rotational speed, welding speed and tilting angle of the tool tip were chosen as design parameters. Three objective functions were determined; maximizing the tensile strength, minimizing the hardness and maximizing the difference between the normalized tensile strength and hardness. The tensile tests and the hardness tests for fifteen FSW experiments were carried out according to the central composite design table. Recursive model functions on three characteristic values, such as the tensile strength, the hardness difference(${\Delta}Hv$) and the difference of normalized tensile strength and ${\Delta}Hv$, were estimated according to the classical response surface analysis methodology. The reliability of each recursive function was verified by F-test using the analysis of variance table. Sensitivity analysis on each characteristic value was done. Finally, the optimum values of three design parameters were found using Sequential Quadratic Programming algorithm.

Characteristics of Surface Hardening of Nd:YAG Laser According to the Diameter variation of SM45C Cylindrical Bar (SM45C 환봉의 직경변화에 따른 Nd:YAG 레이저 표면경화 특성)

  • Lee, Ka Ram;Yang, Yun Seok;Hwang, Chan Youn;Park, Eun Kyeong;Yoo, Young Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.499-506
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    • 2013
  • Heat-treatment is one of the core technologies to enhance various characteristics such as strength, hardness, toughness, abrasion resistance and fatigue resistance for the mold material. This paper focuses on characteristics of the laser heat-treatment according to the cylindrical bar diameter variation in case of the SM45C. From the results of the experiments, it has been observed that the maximum hardness is 744Hv when the power is 1630W and the travel of laser is 0.5m/min. And then, the hardness width, depth and microstructure were observed for characteristics. Finally, when the cylindrical bar diameter size grow, the hardness width decrease whereas hardness depth increase.

Mechanical and Electrochemical Properties of Plasma Electrolytic Oxide Coatings on Aged Mg-Al alloy (플라즈마 전해 산화처리한 시효경화 Mg-Al 합금 피막의 기계적 및 전기화학적 특성)

  • Chang, Si-Young;Kim, Ye-Lim;Kim, Yang-Do
    • Korean Journal of Materials Research
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    • v.17 no.12
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    • pp.648-653
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    • 2007
  • Plasma electrolytic oxidation (PEO) treatment was performed on cast Mg-6 wt%Al alloy solution-treated at 693K for 16h and aged at 498K. The surface roughness, thickness, micro-hardness, wear and corrosion properties of coatings on solution-treated and aged Mg-6 wt%Al alloy were investigated. The coatings on aged Mg-6 wt%Al alloy had thinner layer and lower micro-hardness and wear resistance than the solution-treated Mg-6 wt%Al alloy. As the aging time increased, the thickness of coatings decreased while the surface roughness was almost no changed. In addition, the micro-hardness and wear property of coatings decreased with increasing the aging time unlike the uncoated Mg-6 wt%Al alloy showing the peak micro-hardness and the best wear property after aging for 16 h. However, the coatings on Mg-6 wt%Al alloy peak-aged for 16h revealed the best corrosion resistance in 3.5% NaCl solution, which was explained based on the microstructural characteristics.

Enhancement of Surface Hardness of Zirconia Ceramics by Hydroxyapatite Powder Bed Sintering (Hydroxyapatite 분위기 소결을 통한 지르코니아 표면 경도 강화)

  • Choi, Min-Geun;Lim, Ji-Ho;Kong, Kyu-Hwan;Jeong, Dae-Yong;Lee, Wonjoo;Li, Long-Hao;Kong, Young-Min
    • Korean Journal of Materials Research
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    • v.24 no.12
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    • pp.677-681
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    • 2014
  • To increase the mechanical property of zirconia, we have investigated the phase change and the resulting hardness of zirconia ceramics by hydroxyapatite (HA) powder bed sintering. It was observed using X-ray diffraction that the cubic zirconia phase, which has a higher hardness value than that of the tetragonal phase, was obtained at the surface of 3 mol% $Y_2O_3$ doped tetragonal zirconia polycrystal (3Y-TZP) ceramics during the sintering process; in our experimental conditions, the phase change at the surface increased as the sintering time increased. We believe that the observed crystalline phase change originated from the decomposition of HA and the diffusion of CaO, as follows. CaO, which was derived from the decomposition of HA at high temperature ($1400^{\circ}C$), diffused into the surface of 3Y-TZP and acted as a stabilizer. As a result, the Vickers hardness value of the treated specimens was higher than that of the non-treated specimen due to the formation of the cubic phase on the surface of 3Y-TZP.