• 제목/요약/키워드: Surface Finishing Process

검색결과 247건 처리시간 0.029초

친환경 UV/EB 경화형 기능성 코팅 기술 (Environment-friendly Coating Technology of UV/EB Radiation Curing)

  • 이정복;이진휘;성기천
    • 한국응용과학기술학회지
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    • 제29권1호
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    • pp.159-173
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    • 2012
  • UV 경화기술은 라디칼 경화와 양이온 경화로서 크게 2 종류로 분류할 수 있다. 이 기술은 플라스틱과 금속간의 여러 기재에 대한 기능성을 개선하기 위해서 표면처리기술에 주로 초점이 맞추어져 왔다. 반면에, Electron beam 기술은 새로운 기능성 재료들을 창출하기 위해 중합공정뿐만 아니라 가교반응들을 다루었다. 이들 두 기술들은 종래의 열경화성 코팅과 비교할 때, 에너지이용 효율과 환경 친화적이어서, 건조와 경화 공정으로 부터 배출되는 탄산가스와 휘발성 유기물을 대폭 감소시킨다. 이 논문에서는 UV 경화 코팅에서 흔히 사용되는 라디칼 경화기술과, 최근의 있는 양이온 경화와 관련된 기술을 다룬 리뷰 논문이다.

녹차 염색 견포의 카테킨 함량 및 색상변화 (Catechins Content and Color Values of Silk Fabrics Dyed with Korean Green Tea Extracts)

  • 손지현;이명선;천태일
    • 한국염색가공학회지
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    • 제18권1호
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    • pp.10-19
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    • 2006
  • Despite several recent attempts to measure the concentration of individual catechins by HPLC, it has not been so easy to separate catechins accurately. The aim of the present work is to provide a proper condition for separating each component of catechins by HPLC analysis, and also to evaluate the experimental variables including color differences, and metal ion contents after dyeing and mordanting. Four kinds of Catechins, (-)-epicatechin(EC), (-)-epicatechin gallate(ECG), (-)-epigallocatechin(EgC), (-)-epigallocatechin gllate(EgCG) were isolated from the residues after dyeing. Catechins in Korean green tea leaves are richer when e tea leaves are younger. Higher concentration of catechins owes it to e way it is processed. The contents of catechins adsorbed in silk fabrics after dyeing were in order of EGCG>ECG>EGC>EC. We have found $68\%$ uptake of EGCG, and 116.8mg of EGCG in the silk fabrics after it was dyed with $1\%$ Korean green tea extracts. The absorbance intensity and K/S values of dyed silk fabrics were increased with dyeing temperature and time. Only the surface color of the silk fabric dyed with green tea extracts was yellowish red, but it changed from yellowish red to red with an increase in the mordant concentration. Post-mordanted silk fabrics with ferrous sulfate changed from yellowish red to red and purple color shade. In a practical evaluation, there is no significant change in color after twenty times of the continuous dry cleaning process. However, post-mordanted fabrics with ferrous sulfate faded the brightness of color after dry cleaning. Dyeing silk fabrics with a Korean tea extract reduced the metal ion contents in the silk fabrics when compared to the untreated silk fabrics. Metal contents in silk fabrics dyed and post-mordanted with $1\%$ each metal solution were 0.194 ppm for Aluminum, 1.601ppm for Copper, and 0.334 ppm for Iron. After the post-mordanting process, the heavy metal ion absorption increased, which was mainly attributed to the catechins and polyphenols in dyed silk fabrics.

요소수지를 주체로 한 편직물구조 개선연구 (Urea Resin Treat Effects on Silk Textiles)

  • 최병희;이양후;김한수
    • 한국잠사곤충학회지
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    • 제20권1호
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    • pp.15-23
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    • 1978
  • 본 연구는 견직물의 촉감을 손상시키지 않는 범위에서 바람직한 방추성을 보유하는 보다 좋은 요소수지가 공법을 개발하기 위하여 수년간에 걸친 보고이다. 특히 본보고는 요소와 결합하는 폴마린양을 극소화한데 특징이 있고 일반요소수지보다도 더욱 우수성을 보이는 반금속성요소수지(Homo Metalic Urea Resin)을 개발하였다는 사실도 첨가하며 본연구에서 얻어진 결과는 다음과 같다. 1. 본보고에 수록된 요소수지조성은 폴마린함량을 극소화하였고 조성된 수지에서 거의 폴마린냄새를 인정할 수 없을 정도였으며 이전에 보고된 어느 것보다 가장 소량의 폴마린으로 요소수지를 만들었다. 2. 필자가 최초로 만든 화합물 즉 uric zincchloride와 폴마린을 원료로 하여 새로운 반금속성요소수지(Homo Metalic Urea Resin)를 개발하였다. 이 방법은 합성수지처리와 중앙처리를 동시에 할 수 있는 특징이 있다. 3. 위의 두가지 수지처리에서 방추도, 강연도 및 발키네스 등이 증가되었는데 신규개발한 수지가 더욱 좋은 결과를 보였다. 4. 견방사나 저연사견직물이 생사나 고연사손직물의 경우보다 좋은 방추개선을 보였다. 5. 두가지 수지처리법이 모두 실용상의 경제성이 좋았다. 6. 강력과 신도가 수지처리후 다소 저하되었는데 이것은 수지처리로 가교작용과 증량작용이 일어났기 때문이었다. 7. 특수한 요소수지처리방법으로 양모와 유사한 견사제조법도 개발했다. 이 방법은 요소용액에 침지한 생사를 폴마린가스로 충만된 밀실에 방치해 둠으로서 생사표면에 스케일을 발생하게 한 것이다.

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물-시멘트비 및 갯벌 치환율에 따른 모르타르의 특성 (The Characteristics of Mortar According to the Water Cement Ratio and Mudflats Replacement Ratio)

  • 양성환;이흥열
    • 한국건축시공학회지
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    • 제17권3호
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    • pp.227-234
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    • 2017
  • 본 연구에서는 준설토 투기장의 갯벌을 골재의 대체 재료로 사용하여 갯벌의 혼입율, 물-시멘트비의 증가에 따른 모르타르의 특성 및 친환경 건축자재로서의 적용 가능성을 분석하였다. 플로우 실험결과 갯벌 혼입량이 증가할수록 플로우 값이 감소하는 것으로 나타났으며, 염화물함유량시험은 갯벌의 혼입량이 증가함에 따라 염화물함유량이 증가하는 것으로 나타났다. 갯벌을 혼입한 시험체의 압축 및 인장강도시험에서는 갯벌의 혼입율이 증가할수록 강도는 저하되었지만 재령 14일강도 기준으로 대부분의 시험체가 Plain보다 높은 강도를 나타냈으나, 재령 14일의 강도가 재령 28일의 강도보다 높은 값을 발현하였다. 이는 갯벌의 점성과 응집력으로 인한 혼합과정의 실험오차로 판단되며, 추후 갯벌의 혼합방법에 대한 연구가 필요할 것으로 사료된다. 본 실험의 압축강도에서는 물-시멘트비 70%가 가장 우수하였고, 인장강도에서는 물-시멘트비 80%가 가장 우수하였다. 표면분석평가에서는 강도와 배합, 다짐에서 가장 양호한 물-시멘트비 70%를 선정하여 표면의 거칠기를 분석하였는데, 분석결과에서 갯벌의 혼입율이 증가할수록 매끄러운 표면을 나타냈다. 결론적으로 물-시멘트비 70%가 갯벌모르타르의 최적의 혼합비이며 갯벌 혼입율 10~30%가 가장 최적의 비율로 판단된다. 또한 갯벌을 이용한 벽돌, 타일 등의 내부 마감재와 내부 미장바름재 등의 적용이 가능할 것으로 판단된다.

Glycidyltrimethylammonium Chloride(GTAC)를 이용한 양모 섬유 표면의 Silver Nanoparticle 부착 (Attachment of Silver Nanoparticles to the Wool Fiber Using Glycidyltrimethylammonium Chloride(GTAC))

  • 이승영;설인환;이재웅
    • 한국염색가공학회지
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    • 제28권2호
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    • pp.70-76
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    • 2016
  • Silver nanoparticles(AgNPs) were attached to wool fibers using glycidyltrimethylammonium chloride(GTAC), which is a type of quaternary ammonium salt. GTAC, which contains an epoxy functional group that, under high temperatures, generates a ring-opening reaction with wool fibers, which contain the amine group. Then, the AgNPs are attached to the surface of the GTAC-treated wool fibers by treatment with a silver colloidal solution. The process involves the following procedures: (1) The wool fibers are immersed in the GTAC solution, followed by pre-drying at $80^{\circ}C$ and curing at $180^{\circ}C$ to induce an alteration in the chemical structure; and (2) The wool fibers treated with GTAC are immersed in the silver colloid at $40^{\circ}C$ for 120 min to chemically induce a strong attachment of the AgNPs to the wool fibers. Scanning electron microscopy was used to analyze the influence of the concentrations of GTAC and the silver colloid, as well as the influence of the applied temperature of the silver colloid on the wool fibers, and the influence of the morphological changes in the wool fiber surfaces. As a result, the enhanced concentrations of GTAC and the silver colloid together with an elevated applied temperature of silver colloid have a tendency to increase in Ag atomic%.

Central Composite Design Matrix (CCDM) for Phthalocyanine Reactive Dyeing of Nylon Fiber: Process Analysis and Optimization

  • Ravikumar, K.;Kim, Byung-Soon;Son, Young-A
    • 한국염색가공학회지
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    • 제20권2호
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    • pp.19-28
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    • 2008
  • The objective of this study was to apply the statistical technique known as design of experiments to optimize the % exhaustion variables for phthalocyanine dyeing of nylon fiber. In this study, a three-factor Central Composite Rotatable Design (CCRD) was used to establish the optimum conditions for the phthalocyanine reactive dyeing of nylon fiber. Temperature, pH and liquor ratio were considered as the variable of interest. Acidic solution with higher temperature and lower liquor ratio were found to be suitable conditions for higher % exhaustion. These three variables were used as independent variables, whose effects on % exhaustion were evaluated. Significant polynomial regression models describing the changes on % exhaustion and % fixation with respect to independent variables were established with coefficient of determination, R2, greater than 0.90. Close agreement between experimental and predicted yields was obtained. Optimum conditions were obtained using surface plots and Monte Carlo simulation techniques where maximum dyeing efficiency is achieved. The significant level of both the main effects and interaction was observed by analysis of variance (ANOVA) approach. Based on the statistical analysis, the results have provided much valuable information on the relationship between response variables and independent variables. This study demonstrates that the CCRD could be efficiently applied for the empirical modeling of % exhaustion and % fixation in dyeing. It also shows that it is an economical way of obtaining the maximum amount of information in a short period of time with least number of experiments.

Development of Cationic Dyeable Polyamide Substrates by Pretreatment with Synthetic Tanning Agent: Statistical Optimization and Analysis

  • Son, Young-A;Ravikumar, K.;Bae, Jin-Seok
    • 한국염색가공학회지
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    • 제21권5호
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    • pp.41-50
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    • 2009
  • Design of experiments (DoE) concept was successfully applied to determine the optimum processing conditions that yield maximum % exhaustion for berberine interaction with synthetic tanning agent pretreated polyamide substrates. The potential of synthetic tanning agent to provide anionic sites on the polyamide for berberine interaction which is cationic in nature was tested to increase the % exhaustion of berberine in this article. Experiments were designed according to Central Composite Rotatable Design (CCRD). The three factors for synthetic tanning agent pretreatment and two factors for berberine interaction each at five different levels, including central and axial points were considered. Experiments were conducted in a laboratory scale infra-red treatment instrument according to CCRD. For each response, second order polynomial models were developed using multiple linear regression analysis incorporating linear, interactions and squared effects of all variables and then optimized. The significance of the mathematical model developed was ascertained using Excel regression (solver) analysis module. Analysis of variance (ANOVA) was performed to check the adequacy and accuracy of the fitted models. The response surfaces and contour maps showing the interaction of process variables were constructed. Applying Monte Carlo simulation, response surface and contour plots, optimum operating conditions were found and at this optimum point, % exhaustion of 81% and 74% respectively for synthetic tanning agent pretreatment and berberine interaction were observed and subsequently the results were experimentally investigated.

발열 필름을 이용한 제설 기능 PV module & system 제작 및 특성평가 (A Study on the Fabrication and Characteristics of Snow Removal PV Module & System using Heating Film)

  • 박은비;조근영;조성배;김현준;유정재;박지홍
    • Current Photovoltaic Research
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    • 제4권4호
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    • pp.159-163
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    • 2016
  • Piled snow upon PV module interferes with Photoelectric Effect process through photovoltaic directly. As a result of this phenomenon, its generation efficiencies keep decreasing or are stuck at zero power generating status. In addition, PV facilities have been installed on those places such as water surface, roof-top, and other isolated places, dealing with conditions of "Securing high REC weighted value", "Difficulty of securing land" and so forth. Through this study, we are able to actualize the function of heating over PV modules when it snows. We adopted laminating method through heating film and modules, guaranteeing warranty more than for 25 years. Also we are trying remote control systemically, not by hardware control, to run parallel with automatic driving and monitoring system which enable to control operation time, insolation, amount of snowfall automatically. We applied analysis of actual proof to both snow removal PV system and general PV power system, and these led to bear power consumption analysis while snow-removing, and its comparison after finishing the task as "One stone, two birds." In the long run, we could carry out economic analysis against snow removal system, and this helps to verify the most maximized control method for snow removal conditons on a basis of weather information. this study shall let prevent people from negligent accidents, and improve power generation problems as mentioned from the top. Ultimately, we expect to apply this system to heavy snowfall regions in winter season in spite of its limited system installaion in Korean territory, initially.

고발색 디지털 프린팅을 위한 미디어 전처리 기술 (A Study on the Media Treatment Technology of the High-Coloured Digital Textile Printing)

  • 홍민기;이하나;김지영;장련평;윤석한;김미경;김삼수
    • 한국염색가공학회지
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    • 제19권4호
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    • pp.1-9
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    • 2007
  • In recent years, the application of digital textile printing has increased. The benefits of using this method include the ease of sampling and the production of printed textiles. However, the production process of digital textile printing differs from that of conventional printing. For successful digital textile printing by ink-jet technology, the pretreatment of fabrics is very important in order to overcome the following problems. Low viscosity ink can spread easily on the textile surface leading to poor resolution. As a result, the combination of ink and pretreatment chemicals is still impractical and consequently most fabrics used in digital textile printing will require a pre treated coating in order to prevent the ink colours from bleeding on the fabric. Research presented in this paper shows some preliminary attempts to establish the relationship between the pre treatment and the digital textile printing quality. Various cotton fabrics were treated with pre treatment agents including ingredients like thickener, alkali and humectant, and then ink spread effect and colour yield of printed fabrics by reactive ink were analysed by using an optical microscope and K/S value. The results show that digital textile printing quality on cotton fabrics can be optimized with appropriate pre treatments.

실내공간에 사용되는 재활용 신재료의 소재 및 가공방법 연구 (A Study on the Base Material Specific and Processing Methods of Recycled New Materials in Space)

  • 서지은;정희정
    • 한국실내디자인학회논문집
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    • 제21권3호
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    • pp.22-30
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    • 2012
  • Nowadays the issue of environmental pollution and ecological destruction is not a simple issue but an important issue to be continuously considered. It is deemed that a study for recycled new materials is immediately required and this study is to analyze features and processing methods of new materials which can be used to interior space. We found the recycled new materials used for space through researching various web sits. And then we analyzed what the base materials are and classified that base materials are whether natural or artificial of the recycled materials. We classified processing methods of the recycled new materials after researching general processing methods. The result of this study would be an important material to the research and development of new finishing materials with consideration of environment and to the research for a guideline of applicable new materials. The results of this study are as follows : First, we could classify widely 2 categories into natural material and artificial material and then 10 subcategories into metal, glass, wood, rubber, stone, plastic, leather or fabric, ceramic, concrete and so on, and analyzed that which material is mostly used and whether it is single material or multiple material. In order to analyze the feature of processing method. Second, we could classify into 4 categories such as junction, surface process, molding, and insert, and found out which processing method is applied based on objects of research. Third, as an analysis result of the recycled new material feature, in order to develop various new materials, it is required to study on combination and application of 2 materials or more rather than single material. Four, as a analysis result of the processing method feature, I would like to suggest that development and application of various processing methods are required. Especially, it is necessary to grope for a way to develop new functional materials for interior space through a systemic research and analysis of processing method of other fields. Furthermore, a way to reuse recycled new materials should be considered in a stage of selection and application of processing method.

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