• Title/Summary/Keyword: Surface Cooling

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Development of a Surface Shape for the Heat Transfer Enhancement and Reduction of Pressure Loss in an Internal Cooling Passage (내부 냉각유로에서 열전달 강화와 압력손실 감소를 위한 표면 형상체의 개발)

  • Doo, Jeong-Hoon;Yoon, Hyun-Sik;Ha, Man-Yeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.6
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    • pp.427-434
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    • 2009
  • A new surface shape of an internal cooling passage which largely reduces the pressure drop and enhances the surface heat transfer is proposed in the present study. The surface shape of the cooling passage is consisted of the concave dimple and the riblet inside the dimple which is protruded along the stream-wise direction. Direct Numerical Simulation (DNS) for the fully developed turbulent flow and thermal fields in the cooling passage is conducted. The numerical simulations for five different surface shapes are conducted at the Reynolds number of 2800 based on the mean bulk velocity and channel height and Prandtl number of 0.71. The driving pressure gradient is adjusted to keep a constant mass flow rate in the x direction. The thermoaerodynamic performance for five different cases used in the present study was assessed in terms of the drag, Nusselt number, Fanning friction factor, volume and area goodness factor in the cooling passage. The value of maximum ratio of drag reduction is -22.86 %, and the value of maximum ratio of Nusselt number augmentation is 7.05% when the riblet angle is $60^{\circ}$. The remarkable point is that the ratio of Nusselt number augmentation has the positive value for the surface shapes which have over $45^{\circ}$ of the riblet angle. The maximum volume and area goodness factors are obtained when the riblet angle is $60^{\circ}$.

Development of a Surface Shape for the Heat Transfer Enhancement and Reduction of Pressure Loss in an Internal Cooling Passage (내부 냉각유로에서 열전달 강화와 압력손실 감소를 위한 표면 형상체의 개발)

  • Doo, Jeong-Hoon;Yoon, Hyun-Sik;Ha, Man-Yeong
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2465-2470
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    • 2008
  • A new surface shape of an internal cooling passage which largely reduces the pressure drop and enhances the surface heat transfer is proposed in the present study. The surface shape of the cooling passage is consisted of the concave dimple and the riblet inside the dimple which is protruded along the stream-wise direction. Direct Numerical Simulation (DNS) for the fully developed turbulent flow and thermal fields in the cooling passage is conducted. The Numerical simulations for the 5 different surface shapes are conducted at the Reynolds number of 2800 based on the mean bulk velocity and channel height and Prandtl number of 0.71. The driving pressure gradient is adjusted to keep a constant mass flow rate in the x direction. The thermo-aerodynamic performance for the 5 different cases used in the present study was assessed in terms of the drag, Nusselt number, Fanning friction factor, Volume and Area goodness factor in the cooling passage. The value of maximum ratio of drag reduction is -22.86 [%], and the value of maximum ratio of Nusselt number augmentation is 7.05 [%] when the riblet angle is $60^{\circ}$ (Case5). The remarkable point is that the ratio of Nusselt number augmentation has the positive value for the surface shapes which have over $45^{\circ}$ of the riblet angle. The maximum Volume and Area goodness factor are obtained when the riblet angle is $60^{\circ}$ (Case5).

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Effects of Tube Materials and Cooling Media on the Energy Separation in Vortex Tubes

  • Riu, Kap-Jong;Kim, Hyun-Woo;Park, In-Su;Kim, Byung-Ha
    • International Journal of Air-Conditioning and Refrigeration
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    • v.10 no.3
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    • pp.138-146
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    • 2002
  • The phenomena of energy separation in vortex tubes was investigated experimentally to see the subsidiary effect of the conductivity of tube material and cooling conditions around the outer surface of the tube. The experiment was carried out with pyrex, stainless steel and copper tubes, and the heat transfer conditions of the tubes were with insulation, without in-sulation and water cooling modes respectively The results were obtained that the hot exit fluid temperature was highly affected by a change of conductivity of a tube when the outer surface was cooled by the water, while the working fluid through the tubes was air. How-ever, the cold exit temperature was little affected by the heat transfer modes on the outer surface of the vortex tube.

Effects of Cooling Method Followed by Casting on the Interfacial and Mechanical Properties of Dental CP-Ti Casts (치과용 티타늄 주조체의 냉각방법이 표면반응층 및 기계적 특성에 미치는 영향)

  • Moon, Soo;Jung, Jun-Young;Kim, Ki-Ju;Lee, Jin-Hyung
    • Journal of Biomedical Engineering Research
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    • v.24 no.5
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    • pp.375-380
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    • 2003
  • In this study. we have intended to control the properties of surface reaction zone generated between pure titanium and oxide investment moulds. Commercially pure titanium was centrifugally casted and silica$.$alumina based phosphate bonded investment was used as the mould material. The effect of cooling methods after casting on the surface reaction zone and mechanical properties of casts were investigated. The resulting casts showed the multilayered surface reaction zone regardless of cooling method. Especially. water cooling method produced the titanium casts with thinner surface reaction zone. weaker strength. and higher elongation properties compared to air cooling. It can thus be known that the resulting casts had satisfactory mechanical properties as dental materials. From these results, the cooling rate dependence of interfacial and mechanical properties can be attributed to the diffusion of oxygen from casting environment, which control the reaction of titanium and mould.

A Study on the Analysis of Heating and Cooling Load through Applying Window Film Insulation (열 차단 필름의 적용에 따른 냉난방 부하 분석에 관한 연구)

  • Kim, Seok-Hyun;Cho, Young-Hum
    • Journal of the Korean Solar Energy Society
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    • v.33 no.6
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    • pp.47-53
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    • 2013
  • In order to reduce the energy consumption of the building, much effort is being made. The problems are that excessive solar radiation in summer and the heat loss in winter by the increase of window area. To prevent this problems, government limited the window area ratio or the performance of windows in new buildings. In order to reduce energy consumption of the existing buildings, the window film insulation is spotlight because the window film insulation was simple to installation. This study confirmed the performance of the window film insulation and affect to heating & cooling load of buildings. The impact of the window film insulation coating was confirmed by experiment. And this study confirmed the annual heating & cooling load by simulation. As a results, the surface temperature of coated window was higher than the surface temperature of existing window. The window film insulation was increased surface temperature of window. And this study confirmed that the increased surface temperature was slightly affected the room air temperature through experiment of the insulation box. The results of the heating and cooling load by simulation, this study confirmed that the case of coated window film insulation decreased cooling load in summer and increased heating load in winter. Also the annual total heating & cooling load was increased a little in the case of coated the window film insulation.

A study on the working mechanism of internal pressure of super-large cooling towers based on two-way coupling between wind and rain

  • Ke, Shitang;Yu, Wenlin;Ge, Yaojun
    • Structural Engineering and Mechanics
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    • v.70 no.4
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    • pp.479-497
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    • 2019
  • In the current code design, the use of a uniform internal pressure coefficient of cooling towers as internal suction cannot reflect the 3D characteristics of flow field inside the tower body with different ventilation rate of shutters. Moreover, extreme weather such as heavy rain also has a direct impact on aerodynamic force on the internal surface and changes the turbulence effect of pulsating wind. In this study, the world's tallest cooling tower under construction, which stands 210m, is taken as the research object. The algorithm for two-way coupling between wind and rain is adopted. Simulation of wind field and raindrops is performed iteratively using continuous phase and discrete phase models, respectively, under the general principles of computational fluid dynamics (CFD). Firstly, the rule of influence of 9 combinations of wind speed and rainfall intensity on the volume of wind-driven rain, additional action force of raindrops and equivalent internal pressure coefficient of the tower body is analyzed. The combination of wind velocity and rainfall intensity that is most unfavorable to the cooling tower in terms of distribution of internal pressure coefficient is identified. On this basis, the wind/rain loads, distribution of aerodynamic force and working mechanism of internal pressures of the cooling tower under the most unfavorable working condition are compared between the four ventilation rates of shutters (0%, 15%, 30% and 100%). The results show that the amount of raindrops captured by the internal surface of the tower decreases as the wind velocity increases, and increases along with the rainfall intensity and ventilation rate of the shutters. The maximum value of rain-induced pressure coefficient is 0.013. The research findings lay the basis for determining the precise values of internal surface loads of cooling tower under extreme weather conditions.

An Experimental Study on the Metal Surface Temperature and Heat Transfer by Improving Gasoline Engine Cooling Passages (가솔린엔진의 냉각계 유로 변경을 통한 금속면 온도 및 전열에 관한 실험적 연구)

  • 이재헌;류택용;신승용;최재권
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.1-8
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    • 2002
  • Metal surface temperatures around the combustion chamber in a gasoline engine directly affect thermal durability and performance of the engine. Metal surface temperatures are influenced by many cooling factors such as drilled water passage, deflector, combustion chamber wall thickness, pillar, and coolant flow pattern. The object of this study is to learn how the coolant passages and coolant flow pattern in an engine influence to the engine metal surface temperature at engine full load and speed. From the test result, it is suggested a plan to reinforce the engine stiffness and to reduce the thermal stress simultaneously. Also, approaches are introduced to reduce the thermal load on the engine by adjusting the discharging direction from the water pump and by optimizing the water transfer holes in the cylinder head gasket. These methods and the optimized engine cooling system, which were suggested in this paper, were adapted for an engine in progress to eliminate the exhaust valve seat wear.

A Cooling Method which Reduces the Tangential Tensile Stresses on a Work Roll Surface during Hot Slab Rolling (열연 슬라브 압연에서 워크롤 표면 원주방향 인장응력 감소를 위한 냉각 방법)

  • Na, D.H.;Lee, Y.
    • Transactions of Materials Processing
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    • v.21 no.1
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    • pp.58-66
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    • 2012
  • The work roll surface temperature rises and falls repetitively during hot slab rolling because the work roll surface is cooled continuously by water. This study focused on Std. No. 7 to determine a cooling method which significantly reduces the tangential tensile stresses on the work roll surface of the hot slab mill at Hyundai Steel Co. in Korea. A series of finite element analyses were performed to compute the temperature distribution and the tensile stresses in the circumferential direction of the work roll. The virtual slab model was used to reduce the run time considerably by assigning a high temperature to the virtual slab. Except for the heat generated by plastic deformation, this is equivalent to the hot rolling condition that a high temperature slab (material) would experience when in contact with the work rolls. Results showed that when the virtual slab model was coupled with FE analysis, the run time was found to be reduced from 2000 hours to 70 hours. When the work roll surface cooled with a certain on-off patter of water spray, the magnitude of the tangential stresses on the work rolls were decreased by 54.1%, in comparison with those cooled by continuous water spraying. Savings of up to 83.3% in water usage are possible if the proposed water cooling method is adopted.

Characteristics of Heat/Mass Transfer and Film Cooling Effectiveness Around a Shaped Film Cooling Hole (변형된 단일 막냉각홀 주위에서의 열/물질전달 및 막냉각효율 특성)

  • Rhee, Dong Ho;Kim, Byunggi;Cho, Hyung-Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.5
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    • pp.577-586
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    • 1999
  • Two problems with jet injection through the cylindrical film cooling hole are 1) penetration of jet into mainstream rather than covering the surface at high blowing rates and 2) nonuniformity of the film cooling effectiveness in the lateral direction. Compound angle injection is employed to reduce those two problems. Compound angle injection increases the film cooling effectiveness and spreads more widely. However, there is still lift off at high blowing rates. Shaped film cooling hole is a possible means to reduce those two problems. Film cooling with the shaped hole is investigated in this study experimentally. Film cooling hole used in present study is a shaped hole with conically enlarged exit and Inlet-to-exit area ratio is 2.55. Naphthalene sublimation method has been employed to study the local heat/mass transfer coefficient and film cooling effectiveness for compound injection angles and various blowing rates around the shaped film cooling hole. Enlarged hole exit area reduces the momentum of the jet at the hole exit and prevents the penetration of injected jet into the mainstream effectively. Hence, higher and more uniform film cooling effectiveness values are obtained even at relatively high blowing rates and the film cooling jet spreads more widely with the shaped film cooling hole. And the injected jet protects the surface effectively at low blowing rates and spreads more widely with the compound angle injections than the axial injection.

Typhoon Simulation with a Parameterized Sea Surface Cooling (모수화된 해면 냉각을 활용한 태풍 모의 실험)

  • Lee, Duho;Kwon, H. Joe;Won, Seong-Hee;Park, Seon Ki
    • Atmosphere
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    • v.16 no.2
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    • pp.97-110
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    • 2006
  • This study investigates the response of a typhoon model to the change of the sea surface temperature (SST) throughout the model integration. The SST change is parameterized as a formulae of which the magnitude is given as a function of not only the intensity and the size but the moving speed of tropical cyclone. The formulae is constructed by referring to many previous observational and numerical studies on the SST cooling with the passage of tropical cyclones. Since the parameterized cooling formulae is based on the mathematical expression, the resemblance between the prescribed SST cooling and the observed one during the period of the numerical experiment is not complete nor satisfactory. The agreements between the prescribed and the observed SST even over the swath of the typhoon passage differ from case to case. Numerical experiments are undertaken with and without prescribing the SST cooling. The results with the SST cooling do not show clear evidence in improving the track prediction compared to those of the without-experiments. SST cooling in the model shows its swath along the incomplete simulated track so that the magnitude and the distribution of the sea surface cooling does not resemble completely with the observed one. However, we have observed a little improvement in the intensity prediction in terms of the central pressure of the tropical cyclone in some cases. In case where the model without the SST treatment is not able to yield a correct prediction of the filling of the tropical cyclone especially in the decaying stage, the pulling effect given by the SST cooling alleviates the over-deepening of the model so that the central pressure approaches toward the observed value. However, the opposite case when the SST treatment makes the prediction worse may also be possible. In general when the sea surface temperature is reduced, the amount of the sensible and the latent heat from the ocean surface become also reduced, which results in the weakening of the storms comparing to the constant SST case. It turns out to be the case also in our experiments. The weakening is realized in the central pressure, maximum wind, horizontal temperature gradient, etc.