• Title/Summary/Keyword: Supercritical Electroplating

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Ni Electroplating in the Emulsions of Supercritical $CO_2$ Formed by Ultrasonar (초음파를 이용한 초임계 이산화탄소 에멀젼내 Ni 전해도금)

  • Koh M. S.;Joo M. S.;Park K. H.;Kim H. D.;Kim H. W.;Han S. H.;Sato Nobuaki
    • Journal of the Korean institute of surface engineering
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    • v.37 no.6
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    • pp.344-349
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    • 2004
  • Emulsions were formed through putting small quantity of nickel electroplating solution into supercritical carbon dioxide, and then electroplating in the $sc-CO_2$ emulsions was conducted. It is an environmental-friendly technology that can solve the treatment of a large quantity of toxic plating wastewater, which is a big problem in the existing wet plating, and also can reduce secondary waste generation fundamentally. Supercritical carbon dioxide emulsions enhanced by ultrasonic horn were formed by non-ionic surfactant and nickel solution. Plating condition within emulsions was set up as 120bar and $55^{\circ}C$ through measurement of electrical conductivity following the pressure change. Experiments were conducted respectively against supercritical carbon dioxide emulsions electroplating and general chemical electroplating, and then their results were compared and analyzed. As the experiment result utilizing emulsions, plating surface was formed very evenly even with a small quantity of electroplating solution, and fine particles were plated compactly without any pinhole or crack due to hydrogenation, which occurs in general electroplating. Used electroplating solution can be reused through recovery process. Therefore, this technology will be able to be applied as new clean technology in electro-plating.

The Surface Improvement by Supercritical Nano Plating (슈퍼크리티컬 나노 플레이팅에 의한 표면개질)

  • Kim, Yun-Hae;Bae, Chang-Won;Kim, Do-Wan;Moon, Kyung-Man;Kim, Dong-Hun;Jo, Young-Dae;Kang, Byung-Yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.913-921
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    • 2009
  • In this study, supercritical nano plating was performed to observe its effect on materials. Using supercritical carbon dioxide as a solvent, we observed how different pressures and temperatures of the supercritical fluid affected the process and its outcome. The plating current increases as pressure increases from 8 MPa to 16 MPa, but it decreases after that. Similarly, the plating current increases as temperature is increased from $35^{\circ}C$ to $45^{\circ}C$, but the current decreases after that. Also, the thickness of the wet electrolyte plating is about $35\sim50{\mu}m$, while the thickness of the plating done using supercritical fluid is about $20\sim25{\mu}m$. At the results, It to it is considered that supercritical nano plating enable to form more thin and stable plating than wet electroplating methods. Also both of the electroplating methods could be affected plating quality by surface condition, and the supercritical nano plating has been confirmed to product more uniform plating surface than wet electroplating.

A Study on the Electroplating using Macroemulsion in High Pressure (고압 매크로에멀젼을 이용한 전해도금에 관한 연구)

  • Park, Ji-Young;Yang, Jun Youl;Suh, Dong Jin;Yoo, Ki-Pung;Lim, Jong Sung
    • Korean Chemical Engineering Research
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    • v.43 no.1
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    • pp.53-59
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    • 2005
  • In this study, the supercritical electroplating was investigated by forming macroemulsion of electroplating solution using surfactant in supercritical $CO_2$. The fluorinated analogous AOT surfactant, sodium salt of bis (2,2,3,3,4,4,5,5-octafluoro-1-pentanol) sulfosuccinate which has both '$CO_2$ philic' chains and 'hydrophilic' head group was used as a surfactant, and Ni plate and Cu plate were used as the anode and the cathode, respectively. Electroplating was carried out in the conventional method and the supercritical macroemulsion and both results were compared. The supercritical electroplating was carried out in various concentration of surfactant such as 2, 4, 7 wt%, the volume ratio of Ni-plating solution to $CO_2$ was varied in the range of 10-70 vol%, and propane was used as a supercritical fluid instead of $CO_2$. According to the experimental results, the plated surface of Ni on Cu plate performed in supercritical macroemulsion was better than that, in conventional state. In the image of Ni surface plated on Cu plate in supercritical state, there were fewer pin-holes and pits comparing with that in the conventional process. The current and conductivity was increased as the volume ratio of Ni-plating solution to $CO_2$ was increased and the current and the amount of Ni plated on Cu plate were decreased as the concentration of surfactant become higher. In addition, in case of the continuous phase, using $CO_2$ was more effective than using $CO_2$.

Clean Technologies using Surfactant for Supercritical Carbon dioxide (초임계 이산화탄소용 계면활성제를 이용한 청정 기술)

  • Pack, Ji Won;Lee, Youn-Woo
    • Clean Technology
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    • v.10 no.3
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    • pp.149-158
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    • 2004
  • Supercritical carbon dioxide is often promoted as an environmentally friendly solvent having useful properties for a wide range of technical and chemical processes. But the limited ability of $CO_2$ to dissolve polar or non-volatile compounds represents a major drawback in many processes, because the key components will often fail to form homogeneous solution under practical conditions. The design of $CO_2$ soluble ($CO_2$-philic) surfactant to aid this process is therefore paramount in these areas, which has advanced the "greening" of demanding yet important applications in dyeing, cleaning of fibers and texiles, polymerization and polymer processing, photoresist removal, electroplating, and chemical synthesis.

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Development of an electroplating method using the emulsion under supercritical CO2 (초임계 에멀젼을 이용한 전해도금 방법)

  • Choi, Jeongmin;Park, Kwangheon;Ha, Sungwoo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.148-150
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    • 2015
  • 최근 가압경수로 핵연료는 다양한 형태의 원자로의 개발 및 다양한 운전 방식을 요구한다. 장주기 운전이 가능한 고연소도 핵연료의 지속적인 성능 개선이 필요하다. 핵연료에서 가연성 중성자 흡수체(Burnable absorber-BA) 역할은 매우 중요하다. 다양한 원자로 및 다양한 운전방식을 대비하여 BA 제조에 유연성을 고려하면 핵연료 피복관 내부에 직접 코팅하는 것이 바람직하다. 이에 피복관 내부표면에 직접 금속도금이 가능 여부와 기존에 많이 사용하던 전해도금에서 발생되는 기포에 의한 불균질한 도금(핀홀) 문제점 해결 방안을 고안하였다. 본 연구에서는 초임계 이산화탄소와 전해도금액간의 초음파 교반을 통한 강한 진동에 의해 매크로 에멀젼을 형성시켜 피 도금 물질 표면에 얇은 막을 얻는 도금 방법을 적용하였다. 초임계 유체를 이용한 전해도금을 적용한 결과 균질한 얇은 도금 막을 증착 시켰으며, 기포에 의한 핀홀 현상을 억제하였다. 또한 전해도금액의 사용량을 최소화 하여 폐수 발생 문제를 개선하였다.

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Microemulsions in Supercritical Carbon Dioxide Utilizing Nonionic Surfactants (초임계 이산화탄소내 비이온성 계면활성제를 이용한 마이크로에멀젼 형성연구)

  • Koh, Moonsung;Yoo, Jaeryong;Park, Kwangheon;Kim, Hongdoo;Kim, Hakwon
    • Clean Technology
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    • v.10 no.4
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    • pp.221-228
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    • 2004
  • Ethoxylated Nonyl Phenol Series (NP-series), nonionic surfactants, were applied for forming microemulsions in supercritical $CO_2$. Measurement results of the solubility in supercritical $CO_2$ are in the following; NP-series were high soluble in carbon dioxide in spite of the fact that those were not $CO_2$-philic surfactants traditionally well known. Water in $CO_2$ microemulsions were also formed stably. A complexation of hydrophilic lengths for $CO_2$-philic parts of NP-Series surfactants was optimized by NP-4 surfactant(N=4) for forming the microemulsions through the experiments. Formation of microemulsions was confirmed by measuring the UV-Visible spectrum through a spectroscopic method and existence of water in the microemulsions was confirmed as well. In order to apply it for a metal surface treatment or electroplating, an experiment for forming acid(organic, inorganic) solution in $CO_2$ microemulsions was carried out. Ionic surfactant in the reaction to an acid solution became unstable to form microemulsions, however, nonionic surfactant was formed stably in the reaction. Results of the study will be utilized for expanding the application scope of supercritical $CO_2$ which is an environmental-friendly solvent.

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