• 소성∙가공
• /
• 제11권7호
• /
• pp.608-613
• /
• 2002

An ultrasonic machining process is efficient and economical means for precision machining of glass and ceramic materials. However, the mechanism of the process with respect to the crack initiation and propagation and the stress development in the ceramic workpiece subsurface arc still not well understood. In this research, we have investigated the basic mechanism of ultrasonic machining of ultrasonic machining of glass by the experimental approach. For this purpose, we designed and fabricated the desktop micro ultrasonic machine. The feed is controlled precisely by using the constant load control system. During machining experiments, the effects of abrasive characteristics and machining conditions on the surface roughness and the material removal rate are measured and compared.

• Tribology and Lubricants
• /
• 제21권3호
• /
• pp.136-141
• /
• 2005

Analytical model to calculate the contact fatigue life of rough surface is presented in this paper. The effect of surface roughness can be calculated by this model. Computational method and the theoretical basis are also discussed. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. As a result of analysis the relationship between the life and the roughness as well as the most probable depth of the crack initiation is calculated.

• 한국항공우주학회지
• /
• 제35권7호
• /
• pp.601-611
• /
• 2007

기계적 체결로 조립된 대부분의 항공기 구조는 볼트나 리벳구멍 가장자리의 부재간 접촉면 또는 체결구멍 부위에서 프레팅 손상을 받게 된다. 이러한 프레팅 부분슬립 경계부위에는 높은 접촉응력이 유발되고 이로 인해 프레팅 피로균열이 조기에 발생되어 피로수명을 현저히 감소시키게 된다. 본 연구는 2024-T351 알루미늄 합금판에 대하여 서로 다른 프레팅 조건하에서 일련의 프레팅 피로실험을 수행하여 역학적 파라미터와 프레팅 접촉조건 변수들과의 정량적 연계성을 검토하였다. 그리고 역학적 파라미터를 기초로 하는 기존의 수명예측 모델의 유효성을 분석하고 수정 적용하였다. 또한 파라미터 변화에 따른 접촉면에서의 응력 및 변형률 변화 거동을 고찰하기 위하여 탄소성 유한요소해석을 통하여 접촉응력을 해석하고 프레팅접촉 파라미터들과 피로균열 발생수명 사이의 관계에 대해 고찰하였다.

• 한국재료학회지
• /
• 제7권1호
• /
• pp.62-68
• /
• 1997

본 연구에서는 접초피로에 있어서 균열의 발생, 진전 등의 관찰을 위해, 균열의 발생, 진전 등이 2차원적으로 되어 시험편측면에서 관찰이 가능한 평판 ring형 시험편을 이용하여 반복수 증대에 따른 균열의 발생, 진전과정을 조사하였다. 그 결과 pitting, flaking형 파손의 초기손상은 접촉면하의 내부에 생기는 접촉면에 평행방향의 균열에 의해 일어나며, 이 균열은 그 방향 밀 파면형태에 의해 접촉응력이 접촉면에 평행방향의 전단응력성분에 의한 모드 ll 피로진전과의 차는 중첩부하된 압축응력의 유무라고 생각되며, 이 가저에 근거로 하여 재료고유의 모드 ll 피로균열진전특성을 구할 수 있는 장치를 개발하였다. 이 장치를 이용하여 알루미륨합금 및 공구강에 대한 da/dN-${\Delta}k$ ll 관계의 시험결과를 얻었다.

• 대한기계학회논문집A
• /
• 제29권4호
• /
• pp.511-517
• /
• 2005

Fretting fatigue is often the root cause of the nucleation of cracks at attachments of structural components. Since fretting fatigue damage accumulation occurs over relatively small volumes, the subsurface cyclic plastic strain is expected to be rather non-uniformly distributed in polycrystalline materials. The scale of the cyclic plasticity and the damage process zones is often on the order of microstructure dimensions. Fretting damage analyses using cyclic crystal plasticity constitutive models have the potential to account for the influence of size, morphology, and crystallographic orientation of grains on fretting damage evolution. Two-dimensional plane strain simulations of fretting fatigue are performed using the cyclic properties of Ti-6Al-4V. The crystal plasticity simulations are compared to an initially isotropic $J_{2}$ theory with nonlinear kinematic hardening as well as to experiments. The influence of initially isotropic versus textured microstructure in the presence of crystallographic slip is studied.

• 한국농공학회지
• /
• 제36권2호
• /
• pp.123-131
• /
• 1994

Experimental studies were conducted to make clear the soil moisture environment under the condition of paddy-upland rotational fields by investigating water-table depths and soil moisture contents during growing season of crops in two kinds of soil. The following results were obtained. 1.Although water-table depths fluctuated with the amount of rainfall in the experimental field, it seemed that the variation of vater4able depths in the paddy-upland rotational, field was strongly affected by the condition of locations on paddy fields. 2.It is recognized that the concept of sum of excess water depth(SEWxx) and sum of excess water day(SEDxx) can be used to represent the soil moisture stress index due to the fluctuation of water-table depths. 3.The results of this study clearly indicate that drainage in paddy-upland rotational field to maintain an optimum soil moisture content must be made by introducing the concept of block drainage which needs both subsurface drainage and intercept drainage around a field. 4.Soil moisture contents were affected by both the amount of rainfall and water-table depths, however, the moisture content for top soil showed higher correlation with the amount of rainfall while that for subsoil with water-table depths.

• 지질공학
• /
• 제23권4호
• /
• pp.503-510
• /
• 2013

전단파 속도는 그 자체로 지층의 구조적인 특성을 확인할 수 있으며 상관관계 식들을 활용하면 타 공학적인 지표로 도출할 수 있다. 본 연구에서는 전단파 속도의 활용성에 발맞춰 부산 점토의 전단파 속도 관련 계수를 산정하는 것이다. 계수를 산정하기 위하여 실내 실험이 수행되었다. 실내 실험은 10 m, 12 m, 15 m, 20 m, 22 m, 25 m, 30 m 그리고 31 m에서 채취한 시료를 활용하였으며 압밀실험으로 유효응력과 전단파 속도 간의 관계를 도출하였다. 그 관계는 선행적으로 제시된 연구와 유사하게 비선형적인 특성을 보여주었으며 최종적으로는 전단파 속도에 활용 가능한 계수 값들을 도출하였다. 도출된 상수 값은 일정한 범위내에 속하는 것으로 나타났으며 두 상수 간의 관계도 제시하였다. 본 연구에서 제시한 계수 값들은 부산 점토의 참고 값이 될 것으로 판단되며, 향후 전단파 속도를 이용하여 공학적인 지표 전환시 다양하게 활용 될 것으로 판단된다.

• 한국해양공학회지
• /
• 제25권6호
• /
• pp.42-48
• /
• 2011

The present study makes three original contributions to nanoskinned Ti-6Al-4V materials. The nanoskins were fabricated on Ti-6Al-4V material using various surface treatments: deep rolling (DR), laser shot peening (LSP), and ultrasonic nanocrystal surface modification (UNSM). These surface treatments are newly developed techniques and are becoming more popular in industrial fields. A fatigue strength comparison at up to 106 cycles was conducted on these nanoskinned Ti-6Al-4V materials. Fatigue tests were carried out using MTS under axial loading tension-compression fatigue (R = -1, RT, 5 Hz, sinusoidal wave). The analysis of the crack initiation patterns in the nanoskinned Ti-6Al-4V materials found an interior originating crack pattern and surface originating crack type. Microscopic observation was mainly used to investigate the fatigue fractured sites. These surface modification techniques have been widely adopted, primarily because of the robust grade of their mechanical properties. These are mainly the result of the formation of a large-scale, deep, and useful compressive residual stress, the formation of nanocrystals by the severe plastic deformation (SPD) at the subsurface layer, and the increase in surface hardness.

• 대한치과보철학회지
• /
• 제46권3호
• /
• pp.298-306
• /
• 2008

STATEMENT OF PROBLEM: Effect of surface treatment of ceramic under loading does not appear to have been investigated. PURPOSE: The aim of this study was to investigate the effect of surface treatment of esthetic ceramic, which is performed to increase the bonding strength, on the fracture stress under controlled cyclic loading condition. MATERIAL AND METHODS: Sixty 1.0 mm-thick specimens were made from Mark II Vitablocs (Vita Zahnfabrik, Germany) and divided into 3 groups: polished (control), sandblasted, and etched. Specimens of each group were bonded to a dentin analog material base including micro-channels to facilitate the flow of water to the bonding interface. Bonded ceramics were cyclically loaded with a flat-end piston in the water (500,000 cycles, 15Hz). Following completion of cyclic loading, specimens were examined for subsurface crack formation and subsequent stress was determined and loaded to next specimen by the staircase method according to the crack existence. RESULTS: There were significant differences of mean fatigue limit in the sandblasted (222.86 ${\pm}$ 23.42 N) and etched group (222.86 ${\pm}$ 14.16 N) when compared to polished group (251.43 ${\pm}$ 10.6 N) (P<.05; Wald-type pair-wise comparison and post hoc Bonferroni test). Of cracked specimens, surface treated group showed longer crack propagation after 24 hours. All failures originated from the radial cracking without cone crack. Fracture resistance of this study was very low and comparable to failure load in the oral cavity. CONCLUSION: Well controlled cyclic loading could induce clinically relevant cracks and fracture resistance of Mark II ceramic was relatively low applicable only to anterior restorations. Surface treatment of inner surface of feldspathic porcelain in the matsicatory area could influence lifetime of restorations.

• 한국재료학회지
• /
• 제8권3호
• /
• pp.200-205
• /
• 1998

질화규소-질화붕소 복합재료의 접촉하중에 의한 손상거동을 질화붕소 첨가량의 함수로 고찰하였다. Indentation응력-변형율 곡선은 선형성을 벗어나 소성 특성을 갖는 재료임이 밝혀졌으며, 재료 표면으로 부터의 ring이나 cone형상의 균열 대신 표면하부에 전단응력에 의한 마이크로 크기의 준소성 변형 영역이 넓게 형성되어 손상저항성이 높은 재료로의 활용이 기대되었다. 이 때 마이크로 파괴와 연관된 shear faults가 이 재료의 소성을 갖도록 하는데 중요한 역할을 하였다. 질화붕소의 첨가량이 증가함에 따라 질화규소-질화붕소 재료는 보다 soft해지고 준소성의 특성을 나타내었다.