• Title/Summary/Keyword: Subminiature

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Design of a Multi-Step Warm Heading Process for Subminiature Screws (초소형 스크류 온간 다단 헤딩공정 연구)

  • Jang, Yeon Hui;Jeong, Jin Hwan;Jang, Myung Guen;Hong, Jae-Keun;Kim, Jong-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.83-87
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    • 2017
  • A multi-step warm forging process for subminiature screws is investigated. Due to the low formability of Titanium alloys, bit forming of Titanium screws is difficult by cold forging. In order to overcome this low formability of Titanium alloys, two candidate processes, i.e., multi-step forging and warm forging are introduced. First, a multi-step (two-step) forging process is investigated. The punch shape and stroke of forging during the first step is designed via various analyses. Finally, the bit formability is investigated at different forging temperatures. Analyses are carried out for two-step forging at various temperatures and the formability under these thermal conditions is compared.

Development of Injection Mold for Subminiature Lenses Using Shell Runners Containing Multiple Holes (다공성 박판형 러너를 사용한 초소형 렌즈 사출금형 개발)

  • Yoon, Seung Tak;Park, Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.11
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    • pp.961-968
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    • 2015
  • This study aims to develop an efficient mold structure for the injection molding of a subminiature lens, using shell-type runners instead of traditional cylindrical runners. While the shell runner has the advantage of shorter cooling time due to its thinner geometry, this smaller thickness causes an increase in injection pressure. In this study, the design of the shell runner was modified to contain multiple holes for the purpose of reducing injection pressure. Numerical analyses were performed for shell runners of various hole-shapes, and the resulting filling and cooling characteristics were discussed; the rhombic hole showed the best result for both filling and cooling characteristics. Subsequently, injection molding experiments were performed using an injection mold fabricated based on the rhombic design. The lens parts were successfully molded with highly-reduced cycle time and without degradation of part quality.

Design for a Subminiature Solid Rocket Motor (초소형 고체 로켓 모터의 설계)

  • Lee, Sunyoung;Lee, Hyunseob;Yang, Heeseong;Khil, Taeock;Kim, Dongwook;Bang, Jaehoon;Choi, Sungho;Lee, Yongseon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.6
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    • pp.45-52
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    • 2020
  • In this paper, a subminiature solid rocket motor(SSRM) was designed to develop a miniature smart-bullet and the designed propellant grain was made of thermoplastic propellant for production convenience of inner shape. The internal ballistics analysis and ground test were performed to investigate the performance of SSRM. And a numerical simulation was carried out to obtain basic data on the design of safety distance between the nozzle outlet and a gunner, the temperature distribution of exhaust gas was analyzed by comparing a numerical simulation and the results of IR camera.

Conceptual Development of a Subminiature Cool Pad Applying Sorption Cooling Effect (흡습 냉각 원리를 이용한 소형 냉각 패드에 관한 연구)

  • 황용신;이대영;김우승
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.2
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    • pp.121-127
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    • 2004
  • This paper describes conceptual development and idea-verification of a sub-miniature portable cooler which dose not necessitate any pre-cooling nor any external energy supply. The basic principle of the cooling mechanism is the vaporization of water and sub-sequent cooling due to the evaporative latent heat loss. In this work, the vaporization of the water is stimulated by desiccant material to improve the cooling effect. The evaporative cooling caused by the desiccant is modeled and analyzed considering the sorption characteristics of the desiccant. In addition, the portable cooler is fabricated in the shape of a thin pad, and its cooling characteristics are tested and compared with the analytic results.

A Study on Shock Attenuation according to the Flyer Characteristics of a Subminiaturized EFI detonator (초소형 EFI 착화기의 비행편 특성에 따른 충격파 감쇠 연구)

  • Yu, Hyeonju;Kim, Bohoon;Jang, Seung-gyo;Kim, Kyu-Hyoung;Yoh, Jack Jaick
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.426-432
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    • 2017
  • An experimental and numerical study on shock attenuation in a solid by a subminiature flyer impact was conducted to determine the performance of a subminiature exploding foil initiator such as, flyer velocity and impulse loading. The obtained attenuation pattern shows the possibility to determine the critical flyer velocity for initiating the miniaturized pyrotechnic unit by figuring out shock intensity and duration according to flight characteristics.

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Design and Analysis of Shell Runners to Improve Cooling Efficiency in Injection Molding of Subminiature Lens (초소형 렌즈 사출성형시 냉각효율 향상을 위한 박판형 러너의 설계 및 해석)

  • Yoon, Seung Tak;Park, Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1021-1028
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    • 2015
  • Subminiature lenses are currently widely used in mobile phone cameras and are usually produced by injection molding. The lens molding process has the unique feature of a runner volume that is much larger than the part volume, and this feature should be considered when determining the mold design and molding conditions. In this study, a shell-type runner was proposed as an alternative to the conventional cylindrical runner used for lens molding. An injection molding simulation was performed by applying the proposed shell runner, and the simulation results were compared with those from the cylindrical runner case. It was found that the shell runner could considerably reduce the runner cooling time with only a slight increase in the injection pressure. The effect of the runner thickness was then investigated numerically in terms of the mold filling and cooling characteristics, from which an optimal runner thickness could be determined.

Prediction of Joining Torque for Bit Depth of Subminiature Bolt (초소형 볼트의 비트 깊이에 따른 체결 토크 예측)

  • Lee, Hyun-Kyu;Park, Keun;Ra, Seung-Woo;Kim, Jong-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.917-923
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    • 2014
  • Subminiature joining bolts are required for the electronic parts of gadgets such as mobile phones and watch phones. During the miniaturization of bolt heads, it is difficult to obtain sufficient joining force owing to the risk of shear fracture of the bolt head or severe plastic deformation on the bit region. In this study, the maximum joining torque for the bit depth was predicted using finite element analysis. A shear fracture test was conducted on a wire used in bolt forming. The results of this test were subjected to finite element analysis and a fracture criterion was obtained by comparing the experimental and analysis results. The shear fracture of the bolt head during joining was predicted based on the obtained criterion. Furthermore, the maximum joining torque was predicted for various bit depths. Fracture on the boundary between the bolt head and thread was found to occur in lower joining torque as bit depth increases.

Evaluation on Effect of Hole Machining for Application of M1.0 Subminiature Screw to CFRP Laminate Using FEM (FEM을 이용한 M1.0 초소형 나사 적용을 위한 CFRP 적층판의 홀 가공 영향평가)

  • Kim, Dae Young;Kim, Hee Seong;Kim, Ji Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.95-99
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    • 2017
  • The recent development of core techniques in the IT industry can be summarized as a technical advancement for safety and convenience, and mechanical technology for being "eco-friendly" and lightweight. Under these circumstances, research of lightweight material has become attractive. In this study, CFRP (Carbon Fiber Reinforced Plastic) laminate specimens are subjected to a tensile test using the UTM(Universal Testing Machine, AG-IS 100 kN) to estimate their mechanical properties in terms of the Hole machining impact evaluation. The FEM (Finite Elements Method) analysis method is applied and the material properties obtained from basic experiments such as the Tensile test, the compressive test, and the shear test. CFRP materials properties from a previous study, as well as a finite element analysis program for Hole machining CFRP was compared with the experiments.