• Title/Summary/Keyword: Structural Weight

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Structural Analysis of Injection Molding Machine Components (사출성형기의 주요 구조부품 해석)

  • U, Chang-Su;Lee, Sang-Rok
    • 연구논문집
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    • s.25
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    • pp.5-12
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    • 1995
  • Mold platen are one of the most important structural components of the injection molding machine. Mold platen had been designed, and manufactured based on the experience and the method of trial and error. Recently, as the computer progress, the numerical simulation method using commercial finite element analysis code has been used to analyze the characteristics of components. It's a urgent problem to reduce the weight of mold platen while preserving the safety and reliability for the structual failure. Finite element analyses to establish basic design technologies and reducing the weight of mold platen were carried out. As result, we are obtained the about 10% reducing the weight for mold platen.

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Platen Weight Reduction Design of Extruder Using Topology Optimization Design (위상최적설계를 활용한 압출기의 플라텐 경량화 설계)

  • Kim, D.Y.;Kim, J.W.;Lee, J.I.;Jo, A.R.;Lee, S.Y.;Jeong, M.S.;Ko, D.C.;Jang, J.S.
    • Transactions of Materials Processing
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    • v.31 no.5
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    • pp.302-308
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    • 2022
  • In this study, the weight of the platen was reduced using the structural strength analysis and topology optimization design of the extruder by finite element analysis. The main components of the extruder such as the stem and billet, were modeled, and the maximum stress and safety factor were verified through structural strength analysis. Based on the results of the structural strength analysis, the optimal phase that satisfies the limitation given to the design area of the structure and maximizes or minimizes the objective function was obtained through a numerical method. The platen was redesigned with a phase-optimal shape, the weight was reduced by 40% (from the initial weight of 11.1 tons to 6.6 tons), and the maximum stress was 147.49 MPa safety factor of 1.86.

Analyzing the Indirect Effect of Food Involvement on Vegetable Consumption among Adults in Jeonnam Area (전남지역 성인들의 음식 몰입이 채소 소비에 미치는 간접효과의 분석)

  • Kang, Jong-Heon;Jeong, Hang-Jing
    • Journal of the Korean Society of Food Culture
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    • v.23 no.1
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    • pp.97-104
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    • 2008
  • The purpose of this study was to measuring the causal relationships among food involvement, health, mood, convenience, sensory appeal, weight control and vegetable consumption. A total of 290 questionnaires were completed. Structural equation model was used to measure the causal relationships among constructs. Results of the study demonstrated that the structural analysis result for the data also indicated excellent model fit. The effects of food involvement on health, mood, convenience, sensory appeal, weight control and vegetable consumption were statistically significant. As expected, health, mood, sensory appeal and eight control had significant effects on vegetable consumption. Moreover, health, mood, convenience, sensory appeal and weight control played mediating roles in the relationship between food involvement and vegetable consumption. In conclusion, based on structural analysis, a model was proposed of interrelations among food involvement, health, mood, convenience, sensory appeal, weight control and vegetable consumption. It should be noted that the original vegetable consumption model was modified and should, preferably, be alidated in future research. Other variables, such as attitude, subjective norm and perceived behavior control, may be incorporated to form vegetable consumption models that consist of new antecedent and consequence pairs.

Evaluation on Structural Safety for Carbon-Epoxy Composite Wing and Tail Planes of the 1.2 Ton Class WIG

  • Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.6 no.1
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    • pp.1-7
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    • 2019
  • In the present study, structural safety and stability on the main wing and tail planes of the 1.2 ton WIG(Wing in Ground Effect) flight vehicle, which will be a high speed maritime transportation system for the next generation, was performed. The carbon-epoxy composite material was used in design of wing structure. The skin-spar with skin-stressed structural type was adopted for improvement of lightness and structural stability. As a design procedure for this study, the design load was estimated with maximum flight load. From static strength analysis results using finite element method of the commercial codes. From the stress analysis results of the main wing, it was confirmed that the upper skin structure between the second rib and the third rib was unstable for the buckling load. Therefore in order to solve this problem, three stiffeners at the buckled region were added. After design modification, even though the weight of the wing was a little bit heavier than the target weight, the structural safety and stability was satisfied for design requirements.

Small creatures can lift more than their own bodyweight and a human cannot-an explanation through structural mechanics

  • Balamonica, K;Jothi Saravanan, T.;Bharathi Priya, C.;Gopalakrishnan, N.
    • Biomaterials and Biomechanics in Bioengineering
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    • v.4 no.1
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    • pp.9-20
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    • 2019
  • Living beings are formed of advanced biological and mechanical systems which exist for millions of years. It is known that various animals and insects right from small ants to huge whales have different weight carrying capacities, which is generally expressed as a ratio of their own bodyweights i.e., Strength to Bodyweight Ratio (SBR). The puzzle is that when a rhinoceros beetle (scientific name: Dynastinae) can carry 850 times its own bodyweight, why a man cannot accomplish the same feat. There are intrinsic biological and mechanical reasons related to their capacities, as per biomechanics. Yet, there are underlining principles of engineering and structural mechanics which tend to solve this puzzle. The paper attempts to give a plausible answer for this puzzle through structural mechanics and experimental modeling techniques. It is based on the fact that smaller an animal or creature, it has larger value of weight lifting by self-weight ratio. The simple example of steel prism model discussed in this paper, show that smaller the physical model size, larger is its SBR value. To normalize this, the basic length of the model need to be considered and when multiplied with SBR, a constant is arrived. Hence, the aim of the research presented is to derive this constant on a pan-living being spectrum through size/scaling effect.

Discrete sizing and layout optimization of steel truss-framed structures with Simulated Annealing Algorithm

  • Bresolin, Jessica M.;Pravia, Zacarias M.C.;Kripka, Moacir
    • Steel and Composite Structures
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    • v.44 no.5
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    • pp.603-617
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    • 2022
  • Structural design, in general, is developed through trial and error technique which is guided by standards criteria and based on the intuition and experience of the engineer, a context that leads to structural over-dimensioning, with uneconomic solutions. Aiming to find the optimal design, structural optimization methods have been developed to find a balance between cost, structural safety, and material performance. These methods have become a great opportunity in the steel structural engineering domain since they have as their main purpose is weight minimization, a factor directly correlated to the real cost of the structure. Assuming an objective function of minimum weight with stress and displacement constraints provided by Brazilian standards, the present research proposes the sizing optimization and combined approach of sizing and shape optimization, through a software developed to implement the Simulated Annealing metaheuristic algorithm. Therefore, two steel plane frame layouts, each admitting four typical truss geometries, were proposed in order to expose the difference between the optimal solutions. The assessment of the optimal solutions indicates a notable weight reduction, especially in sizing and shape optimization combination, in which the quantity of design variables is increased along with the search space, improving the efficiency of the optimal solutions achieved.

Optimal Weight Design of Steel Structures Using Adaptive Simulated Annealing Algorithm (ASA알고리즘을 이용한 강구조물의 최적 중량 설계)

  • Bae, Jun-Seo;Hong, Seong-Uk;Cho, Young-Sang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.5
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    • pp.125-132
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    • 2008
  • Structural optimization is widely adopted in the design of structures with the development of computer aided design and computer technique recently. By applying the structural optimization in the last decades, designers have gained the design scheme of structures more feasibly and easily. In this paper, an optimal design of one 30-story high rise steel structure is performed considering material non-linearity. Based on finite element analysis and adaptive simulated annealing algorithm, the optimal weight of structure is derived under constraints of allowable yield stress, shear stress and serviceability.

A Study on the Structural Safety of Tower Crane Telescoping Work according to Wind Speed and Load (타워크레인 텔레스코핑 작업의 풍속 및 하중에 대한 구조 안전성 연구)

  • Jung, Sung-Lyoung;Lee, Do-Geun;Paik, Shinwon;Shin, Sang-Yeon
    • Journal of the Korean Society of Safety
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    • v.36 no.1
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    • pp.9-17
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    • 2021
  • This study analyses the load imbalance of the tower crane used in telescoping work for structural safety, owing to the difference in wind speed and balance weight position. This is because wind speed and position of the balance weight have a significant impact on the structural stresses of a tower crane during telescoping work. Therefore, structural analysis was performed on the 290HC model, which is often used at construction sites and has only one cylinder installed. Moreover, two models were classified to determine the load acting on the connecting part of the telescopic cage to slewing platform and the cylinder. Five types of balance weight positions were applied at regular intervals from jibs; moreover, four types of wind load criteria were differently applied. Hence, the telescopic cage columns were destroyed at all balance weight positions at a wind speed of 30 m/s and only at certain locations at a wind speed of 20 m/s. Furthermore, failures occurred for cylinders, torsional, and bending at wind speeds of 30 m/s and 20 m/s, load imbalances above the allowable thresholds considering the safety factor. In addition, the load imbalance in the telescoping work also varied depending on the position of the balance weights. The results of these studies have validated that the current standards of adjusting the appropriate position of the balance weights on the jib are completely valid, with the telescoping work to be executed only at wind speeds of less than equal to 10 m/s.

Sensitivity Evaluation and Approximate Optimization Analysis for Structure Design of Module Hull Type Trimaran Pontoon Boat (모듈 선체형 삼동 폰툰 보트의 구조설계 민감도 평가와 근사 최적화 해석)

  • Bo-Youp Choi;Chang-Ryeon Son;Joon-Sik Son;Min-Ho Park;Chang-Yong Song
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.6_3
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    • pp.1279-1288
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    • 2023
  • Recently, domestic leisure boats have been actively researching eco-friendly product development to enter the global market. Since the hulls of existing leisure boats are mainly made of fiber reinforced plastic (FRP) or aluminum, design techniques for securing structural safety by applying related materials have been mainly studied. In this study, an initial structural design safety assessment of a trimaran pontoon leisure boat with a modular hull structure and eco-friendly high-density polyethylene (HDPE) material was conducted, and sensitivity evaluation and optimization analysis for lightweight design were performed. The initial structural design safety assessment was carried out by creating a finite element analysis model and applying the loading conditions specified in the ship classification regulation to check whether the specified allowable stresses are satisfied. For the sensitivity evaluation, the influence of stress and weight of each hull structural member was evaluated using the orthogonal array design of experiments method, and an approximate model based on the response surface method was generated using the results of the design of experiments. The optimization analysis set the thickness of the hull structural members as the design variable and considered the optimal design formulation to minimize the weight while satisfying the allowable stress. The algorithm of the optimization analysis applied the Gradient-population Based Optimizer (GBO) to improve the accuracy of the optimal solution convergence while reducing the numerical cost. Through this study, the optimal design of a newly developed eco-friendly trimaran pontoon leisure boat with a weight reduction of 10% was presented.

Development of the Structural Condition Evaluation Technique for Asphalt Pavements Using Falling Weight Deflectometer Deflections (Falling Weight Deflectometer 처짐값을 이욤한 아스팔트 포장체의 구조적 상태 평가기법 개발)

  • Son, Jong-Chul;Rhee, Suk-Keun;An, Deok-Soon;Park, Hee-Mun
    • International Journal of Highway Engineering
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    • v.8 no.4 s.30
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    • pp.115-124
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    • 2006
  • The objectives of this paper are to develop the structural condition evaluation technique using Falling Weight Deflectometer deflections and propose the structural condition criteria for asphalt pavements. To figure out correlation between surface deflections and critical pavement responses, the synthetic database has been established using the finite element pavement structural analysis program. A regression approach was adopted to develop the pavement response model that can be used to compute the stresses and strains within pavement structure using the FWD deflections. Based on the pavement response model, the procedure for assessing the structural condition of pavement layers was proposed in this study. To validate the condition evaluation procedure for asphalt pavements, the FWD test, dynamic cone penetrometer test, and repeated triaxial compression test were conducted on 11 sections of national highway and 8 sections of local road. Test results indicate that the tensile strain at the bottom of AC layer and AC elastic modulus were good indicators for estimating the stiffness characteristics of AC layer. For subbase layer, the BDI value and compressive strain on top of the subbase layer were appropriate to predict the structural capacity of subbase layer. The BCI value and compressive strain on top of the subgrade were found to be good indicators for evaluating the structural condition of the subgrade. The evaluation criteria for structural condition in asphalt pavements was also proposed in this paper.

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