• Title/Summary/Keyword: Strip shape

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Study of Edge Crack Growth According to Rolling Condition in Cold Rolling (냉간압연공정에서 공정변수에 따른 엣지 크랙 성장에 관한 연구)

  • Cui, X.Z.;Lee, S.H.;Lee, S.J.;Lee, J.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.5
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    • pp.377-384
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    • 2009
  • The shape of edge cracking in rolling process generally occurred "V" shape. This cracking is successively generated at width edge of strip. The edge cracking is developed to center of strip during rolling process. In the results, the strip is occurred fracture, and the productivity is gone down because of the extensive production time. Accordingly, we need to control crack propagation during rolling process. But, the control of cracking is very difficult in rolling process. Previously the studies of edge cracking were mainly performed on hot rolling process. In this paper, the shape of the edge cracking in rolling was estimated according to process conditions such as initial edge crack size, reduction ratio and tension using FE-simulation and the simplicity experiments on cold rolling process.

Shape recognition using Least-Square Method and compensation method

  • Hur, Yone-Gi;Lee, Dae-Kun
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.179.6-179
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    • 2001
  • This paper proposes the recognition method of the strip shape using the Least-Square method and the distinction method of the asymmetric shape and the compensation method upon the shape control values for the stainless steel cold rolling mill. This paper proposes the shape recognition method before control and the compensation method to minimize the fluctuation of the shape deviation and to get symmetric shape. This paper shows on line test results to verify the performance of the control method for the process. The experiments have been performed with respect to various material type, thickness, and strip width. The performance of the proposed method is obtained excellent quality and high productivity as results.

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Technology of flatness control for high strength steel in hot strip mill (열간압연 고강도강 형상제어기술)

  • 박해두;송길호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.184-187
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    • 2003
  • The simulation program is developed to get the target strip crown of high strength steel in the continuous hot strip rolling. The developed program consists of several sub-program, which contains work roll shifting pattern, roll wear profile, roll thermal expanded profile and strip profile. Also, the variation of strip profile is investigated according to roll deflection and flattening. The results are compared with the values observed from the actual hot rolling of high strength steel. And effect of bender force on the strip profile is studied. The strip crown is shown to decrease with increasing bender force.

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The Control System Development of Crop Cutting in Hot Strip Mill.

  • Lee, Sang-Ho;Bae, H.M.
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.175.3-175
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    • 2001
  • A control system for crop cutting in Hot strip Mill is developed. The development system is composed of three sub-systems. one is crop shape system which captures the shapes of the strip's head and tail using the area CCD camera. Another is Laser Speed System which measures the speed and length of strip. and, the other is control system which controls the optimal cutting length and crop shear motor. As a result, with a developed system we can reduce crop loss considerably.

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A Fuzzy Shape Control Method for the Stainless Steel at the Cold Rolling Process (스테인리스 냉연공정에서 퍼지 형상제어)

  • Hur, Yone-Gi
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.10
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    • pp.1062-1070
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    • 2009
  • The strip shape for the stainless steel process has made an issue of the strip quality, and hence the shape control method is developed at the Sendzimir rolling mill (ZRM). ZRM is a stainless cold rolling mill and has actuators for the shape control. They are first intermediate rolls and top crown rolls, which are controlled horizontally and vertically, respectively. The shape control of the stainless steel rolling process has difficulty in obtaining the symmetrical shape. The objective of the shape control is to minimize the shape deviation and to maintain stable state, which keeps symmetrical shape pattern in the lateral direction. The method of the shape recognition employs a least squares method and neural network. The shape deviation is the difference between the target shape and actual shape and is controlled by the fuzzy shape control. The fuzzy shape control using operator's informative knowledge is proposed in this paper. The experiments are carried out online for various stainless materials and sizes. The productivity of the rolling process has increased from 9.0 to 9.4 tons per hour.

The Stability of Strip Footing above Underground Cavity (지하공동에 인접한 연속기초의 안정성)

  • Oh, Se-Wook;Lee, Bong-Jik;Bae, Woo-Seok
    • Journal of the Korean GEO-environmental Society
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    • v.7 no.3
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    • pp.69-76
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    • 2006
  • In this study, an experimental study in sand ground that was prepared by raining method was performed for modeling the bearing capacity behavior of strip footing above a cavity. The critical range of bearing capacity of the strip footing affected by underground cavity was investigated by comparing results between experiment and theory. The size of the critical region depends on several factors such as footing shape, soil property, cavity size and cavity shape. The ultimate bearing capacity was more influenced by the depth of the underground cavity than the eccentricity of the underground. In addition, an underground cavity influences on not only the decrease of the bearing capacity, but also the differential settlement of a strip footing.

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Shape Memory Characteristics and Mechanical Properties of Rapidly Solidified $Ti_{50}Ni_{20}Cu_{30}$ Alloy Strips (급냉응고된 $Ti_{50}Ni_{20}Cu_{30}$ 합금 스트립의 형상기억특성과 기계적특성)

  • Kim, Yoen-Wook
    • Journal of Korea Foundry Society
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    • v.29 no.5
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    • pp.187-191
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    • 2009
  • Microstructures and shape memory characteristics of $Ti_{50}Ni_{20}Cu_{30}$ alloy strips fabricated by arc melt overflow have been investigated by means of XRD, optical microscopy and DSC. The microstructure of as-cast strips exhibited columnar grains normal to the strip surface. X-ray diffraction analysis showed that one-step martensitic transformation of B2-B19 occurred in the alloy strips. According to the DSC analysis, it was known that the martensitic transformation temperature ($M_s$) of B2 $\rightarrow$ B19 in $Ti_{50}Ni_{20}Cu_{30}$ strip is $57^{\circ}C$. During thermal cyclic deformation with the applied stress of 60 MPa, transformation hysteresis and elongation associated with the B2-B19 transformation were observed to be $3.7^{\circ}C$ and 1.6%, respectively. The as-cast strip of $Ti_{50}Ni_{20}Cu_{30}$ alloy also showed a superelasticity and its stress hysteresis was as small as 14 MPa. These mechanical properties and shape memory characteristics of the alloy strips were ascribed to B2-B19 transformation and the controlled microstructures produced by rapid solidification of the arc melt overflow process.

Plasto-plastic Finite Element Analysis for the Parametric Process Design of the Tension Leveller(2) -Full Set Analysis (금속인장교정기의 공정변수 설계를 위한 탄소성 유한요소해석 (2)-전체공정 해석)

  • Lee, H.W.;Huh, H.;Park, S.R.
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.147-154
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    • 2002
  • The tension levelling Process is Performed to elongate the strip plastically In combination of tensile and bending strain so that all longitudinal fibers In the strip have an approximately equal amount ofn length and undesirable strip shapes are corrected to the flat shape. Thus paper is concerned with a simulation of the tension levelling process based on the analysis of tile unit model for the tension leveller. Analysis technique such as the sequential analysis of the unit model is suggested and verified with the assembly analysis of the unit model for the effective arts economic analysis of the full set of the tension leveller. Analysis of the full tension levelling Process using sequential unit models Is carried out for steel strips with the shape defect and provides the effect of the intermesh and optimum amount of the intermesh in tension levelling process.

Deformation Analysis of the Structures with SMA Strip Actuator (형상기억합금 스트립 작동기를 이용한 구조물의 형상 변형 해석)

  • Roh, Jin-Ho;Han, Jae-Hung;Lee, In
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.11
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    • pp.1-6
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    • 2005
  • In this research, the thermomechanical responses of shape memory alloy(SMA) actuators and their applications in the structures combining strip SMA actuators are investigated. The numerical algorithm of the 3-D SMA thermomechanical constitutive equations based on Lagoudas model is developed using user material(UMAT) subroutine written by FORTRAN. For the numerical results, the ABAQUS finite element program has been utilized with UMAT subroutine of the numerical algorithm of SMAs. The interactions between the host structure and SMA strip actuator are numerically investigated.