• 제목/요약/키워드: Strip Rolling

검색결과 283건 처리시간 0.022초

알루미늄 판재구속전단가공에서 형성되는 불균일 변형의 유한요소해석 (FEM Analysis on Deformation Inhomogeneities Developed in Aluminum Sheets During Continuous Confined Strip Shearing)

  • 최호준;이강노;황병복;허무영
    • 소성∙가공
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    • 제12권1호
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    • pp.43-48
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    • 2003
  • The strain state during the continuous confined strip shearing (CCSS) based on ECAP was tackled by means of a two-dimensional FEM analysis. The deformation of AA 1100 sheet in the CCSS apparatus was composed of three distinct processes of rolling, bending and shearing. The pronounced difference in the friction conditions on the upper and lower roll surfaces led to the different variation of the strain component ${epsilon}_13$ throughout the thickness of the aluminum sheet. Strain accompanying bending was negligible because of a large radius of curvature. The shear deformation was concentrated at the corner of the CCSSchannel where the abrupt change in the direction of material flow occurred. The process variables involving the CCSS-die design and frictions between tools and strip influenced the evolution of shear strains during CCSS.

TENSION LEVELLER 상태감시 및 진단시스템 개발 (Development of Tension Leveller Condition Monitoring and Diagnosis System)

  • 신남호;김수광;최석욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.350-354
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    • 1995
  • The Tension Leveller of Cold Rolling Mill In POSCO performs levelling the strip in high speed line. But minor variations in operating condition of driving machines such as motor, gear box, and support bearings, a small gap-variation of supporter and strip slip by poor roll revolutions can cause serious problems in the quality of strip. In this study, firstly, A condition monitoring standard for each sensor is made through with the detail analysis of vibration and strip slip. Secondly, An automatic monitoring and diagnosing system was developed to monitor the condition of Tension Leveller, and diagnose the cause of abnormal condition. Finally, A diagnosing algorithm for abnormal condition and man-machine interface (MMI) for easy operation are developed.

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냉간가공도가 극박 3% 규소강판의 유도자화 특성에 미치는 효과 (Effect of Cold Rolling Reduction on Magnetic Induction of Thin-Gauged 3% Si-Fe Strip)

  • 정진성;김두수;신재호;허남희
    • 한국에너지공학회:학술대회논문집
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    • 한국에너지공학회 1998년도 춘계 학술발표회 논문집
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    • pp.153-158
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    • 1998
  • 현재 변압기 철심 재료는 주로 방향성 전기 강판이 사용되고 있으며, 우수한 자기유도 특성과 낮은 철손이 중요한 요건이다. 방향성 전기강판은 약 3%Si을 함유하며 2차 재결정에 의해 {100}<001> Gross texture로 배향된다. 극박 3%Si-Fe의 2차 재결정에 미치는 냉간 압연율의 효과에 대한 연구결과 보고는 거의 없다. 본 연구의 목적은 다단 냉간압연에 의해 제조되는 박판 3%Si-Fe strip의 자기유도에 미치는 최종 냉간 압연율의 효과를 밝히는 것이다. (중략)

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Water Soluble Type의 Cold Strip Rolling Oil

  • 김주항
    • Tribology and Lubricants
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    • 제5권2호
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    • pp.21-31
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    • 1989
  • 최근 국내에서도 각종 공작기계 가공의 발전으로 말미암아 이에 쓰여지고 있는 윤활제의 이용범위도 점진적으로 확대되어 가고 있음은 물론 특히 Water계 윤활제의 요구성능은 점점 가혹하게 되어지고 있다. Water계 윤활제라고 하면 일반적으로 Cutting, Grinding, Drawing, Pressing, Heat Treating 등의 공작기계 계통의 Oil을 연상할 수 있겠지만 이들 이외에 각종 유압작동유를 비롯하여 Rolling Oil도 포함되고 있다. 따라서 본 논고에서는 근간 Crose up 되어지고 있는 Water계 윤활제 중 냉각압연유에 대하여 간략하게 기술하여 보고자 한다.

직접압연을 이용한 박판제조법에 관한 연구(I) -주편의 표면상태 및 기계적 성질- (The Study on Strip Production Method Using Direct Rolling (I) -Surface Quality of Cast Production and Mechanical Properties-)

  • 강충길
    • 대한기계학회논문집
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    • 제13권6호
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    • pp.1061-1069
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    • 1989
  • 본 연구에서는 제조공정을 생략하고, 보다 최종제품의 형상에 가까운 직접압 연법을 실현하기 위한 기초적 연구로서 두개의 회전하는 로울 내부를 냉각하면서 쐐기형 노즐을 통하여 폭이 균일한 용탕을 직접 주입하는 실험방법에 의해서 얻어진 주편의 표면상태와 주조조건과의 관계에 대하여 논하며 또한 기계적성질에 대하여 검토한다.

6단 압연롤 크라운을 고려한 동극박 냉간 압연 패스스케줄 설계 (Design of Rolling Pass Schedule in Copper Thin Foil Cold Rolling According to Roll Crown of 6 High Mill)

  • 이상호;옥순영;황인엽;황원제;김병민
    • 한국정밀공학회지
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    • 제25권11호
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    • pp.66-72
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    • 2008
  • During the plate and foil cold rolling process, considerable values of the force of material pressure on the tool occur. These pressures cause the elastic deformation of the roll, thus changing the shape of the deformation legion. Rolled copper foils should be characterized by a good quality and light dimensional tolerances. Because of automation that is commonly implemented in flat product rolling mills, these products should meet the requirements of tightened tolerances, particularly strip thickness, and feature the greatest possible flatness. The shape of the roll gap is influenced by the elastic deformation of rolls parts of the rolling process affecter of the pressure force. However, to control roll deformation should be difficult. Because the foil thickness is very thin and the permissible deviations in the thickness of foil are small. In this paper, FE-simulation of roll deformation in thin foil cold roiling process is presented.

냉간압연에서 Edge-cracking 발생 예측에 관한 연구 (Prediction of Edge-cracking Generation in Cold Rolling)

  • 손영기;이상호;이종빈;이성진;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 제7회 압연 심포지엄
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    • pp.117-120
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    • 2009
  • The rolling of flat slabs or sheet metal is probably the most advanced technique of metalworking technology. In spite of this very intensive activity, the problem if edge cracking has not been resolved. Although edge cracking is a major industrial problem, relatively little well-documented experimental work has been published on subject. Despite the paucity of exact experiments, it is reasonably certain from published data that three causes contribute to its occurrence; (1) limited ductility of the rolled material (2) uneven deformation at the edges and (3) variations in stresses along the width of the rolled material, particular near the edge. The present study was carried out to show the generation of edge cracking using ductile fracture criteria and FE-simulation. The validity of simulated results was verified by rolling experiments of steel strip.

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열간 마무리압연 설정의 정도향상을 위한 동적 설정법 (A Dynamic Set-up Technique for High Accuracy set-up of Continuous Hot Strip Finishing Mill)

  • 문영훈;이준정
    • 소성∙가공
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    • 제5권3호
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    • pp.232-238
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    • 1996
  • A dynamic mill set-up technique was developed to achieva a more precise roll gap set-up of the finishing mill stands for steel strip rolling. In the conventional mill set-up model the set-up values such as roll gap and roll speed are determined before the sheet bar reached the entry side of the finishing mill train and maintained constant until the strip top end passes through the last stand. In the way however a dynamic set-up logic that gives a way to adjust the roll gap value of the final mill stand for the strip ingoing from the ahead of the front stand was developed and attached to the existing set-up model. The roll gap modification is based on the analysis of the observation in the third stand of the finishing mill train. The dynamic set-up model was proved very effective for the more precise mill set-up and for operational stability in the hot strip finishing mill train.

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Spray Strip부착에 따른 고속 활주형선 저항특성 연구 (A study on Resistance Performance of the High-speed Planing Craft with Spray Strip)

  • 박충환
    • 한국항해항만학회지
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    • 제32권10호
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    • pp.759-764
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    • 2008
  • 활주형선이 수면 위를 활주하여 고속이 가능하기 위해서는 특별하게 설계되어 진다. 대부분의 활주형선은 충격하중을 줄이고 황요, 종요 등의 운동성능을 개선시키기 위하여 스프레이 스트립을 설치하며, 고속에서는 파형개선과 양력발생으로 스프레이저항과 마찰저항이 감소되는 것으로 알려져 있다. 이에, 본 논문에서는 모형시험을 통하여 스프레이 스트립의 부착 유무에 따른 고속 활주형선의 저항특성을 비교, 분석하였으며, 시험결과, 스프레이 스트립 부착 고속 활주형선이 미 부착 선형에 비해서 $3.0{\sim}5.0%$의 저항감소 효과를 확인할 수 있었다.

냉간 압연 공정에 의한 두께 $36{\mu}m$ 동극박 제조 공정 해석 (Fabrication of copper thin foils with 36 microns by cold rolling)

  • 이상호;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.413-416
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    • 2007
  • In general, by means of the electrodepositing technique, a copper foil sample was prepared with a high purity and a high density. But the mechanical properties of the electrodepositing copper foil was lower than it's the rolling copper foil. However, the production of copper foil with approximately 36 microns thick in rolling process was very difficult. This paper describes the outline of the high accuracy cold rolling in 6 high mill which was developed for the purpose of rolling very thin accurate gauge copper foil(36 micron thick), and give several rolling characteristic of 600 mm wide copper foil. a) Large strain can be accumulated pass by pass in industrial multi-pass rolling processing to overcome large critical strain for thickness accuracy through optimization of rolling schedule. b) Also, permissible tension for rolling 0.45 $\sim$ 0.036 mm thick copper strip stably in accordance with the each pass work had been established by FEM simulation results. c) During the plate rolling process, considerable values of the forces of material pressure on the tool occur. These pressures cause the elastic deformation of the roll, thus changing the shape of the deformation region. A numerical simulation of roll deflection during cold rolling is presented in the paper. d) The proposed pass schedule can roll very thin copper foil of 36 micron thickness to a tolerance of ${\pm}1$ microns. The validity of simulated results was verified into rolling experiments on the copper foil.

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